Step | Action | Yes | No | ||||||||||||||||||
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DEFINITION: The cooling system is losing coolant either internally or externally. | |||||||||||||||||||||
1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | |||||||||||||||||||
2 | Repair any present DTCs. Refer to Diagnostic System Check - Vehicle. Is the action complete? | Go to Step 3 | -- | ||||||||||||||||||
3 | Inspect the coolant level. Is the coolant at the proper level? | Go to Step 5 | Go to Step 4 | ||||||||||||||||||
4 | Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling. Is the action complete? | Go to Step 5 | -- | ||||||||||||||||||
5 | If the engine is suspected to have a coolant leak into a cylinder, the coolant can hydraulically lock the engine. Does the engine crankshaft rotate? | Go to Step 6 | Go to Step 27 | ||||||||||||||||||
6 | Engine overheating can cause a loss of coolant. Is the engine overheating? | Go to Step 28 | Go to Step 7 | ||||||||||||||||||
7 | Extended operation with a low coolant level can cause engine internal component failure. Is the engine knocking? | Go to Step 30 | Go to Step 8 | ||||||||||||||||||
8 |
Is a heavy white smoke present from the exhaust pipe? | Go to Step 9 | Go to Step 10 | ||||||||||||||||||
9 | Coolant in the exhaust system creates a distinctive, burning coolant odor in the exhaust. Condensation in the exhaust system can cause an odorless white smoke during engine warm up. Does the white smoke have a burning coolant type odor? | Go to Step 29 | Go to Step 10 | ||||||||||||||||||
10 |
Caution: Refer to Moving Parts and Hot Surfaces Caution in the Preface section. With the engine idling, inspect the coolant recovery system. Does the coolant recovery system discharge coolant while the engine is idling? | Go to Step 14 | Go to Step 11 | ||||||||||||||||||
11 | Visually inspect the hoses, pipes and hose clamps at the following locations:
Are any of the hoses, clamps or pipes leaking? | Go to Step 21 | Go to Step 12 | ||||||||||||||||||
12 | Visually inspect the following components:
Are any of the listed components leaking? | Go to Step 21 | Go to Step 13 | ||||||||||||||||||
13 |
Are any leaks present? | Go to Step 21 | Go to Step 14 | ||||||||||||||||||
14 | Pressure test the coolant pressure cap. Refer to Pressure Cap Testing. Does the coolant pressure cap hold pressure? | Go to Step 15 | Go to Step 22 | ||||||||||||||||||
15 | Inspect for the following conditions:
Is coolant present? | Go to Step 23 | Go to Step 16 | ||||||||||||||||||
16 |
Are any leaks present? | Go to Step 21 | Go to Step 17 | ||||||||||||||||||
17 | Use the J 42220 to inspect for the following conditions:
Is coolant dye present? | Go to Step 23 | Go to Step 18 | ||||||||||||||||||
18 | Inspect the underside of the engine oil fill cap for a gray/white milky substance. Is a milky substance under the oil fill cap? | Go to Step 19 | Go to Step 20 | ||||||||||||||||||
19 | Inspect the engine oil fluid level indicator for a gray/white milky substance. Is a milky substance on the engine oil fluid level indicator? | Go to Step 29 | Go to Step 20 | ||||||||||||||||||
20 | Inspect the automatic transmission oil fluid level indicator, if equipped, for a gray/white milky substance. Is there a milky substance on the automatic transmission fluid level indicator? | Go to Step 24 | Go to Step 32 | ||||||||||||||||||
21 | Repair or replace the leaking component. Refer to the appropriate repair. Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
22 | Replace the coolant pressure cap. Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
23 | Replace the heater core. Refer to Heater Core Replacement. Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
24 |
Is coolant present? | Go to Step 25 | Go to Step 26 | ||||||||||||||||||
25 |
Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
26 | Install the cooler lines to the radiator. Is the action complete? | Go to Step 32 | -- | ||||||||||||||||||
27 | Repair the engine no crank condition. Refer to Engine Will Not Crank - Crankshaft Will Not Rotate. Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
28 | Repair the engine overheating condition. Refer to Engine Overheating. Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
29 | Repair the engine internal coolant leak. Refer to: Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
30 | Repair the engine knock. Refer to Lower Engine Noise, Regardless of Engine Speed. Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
31 | Repair the combustion pressure in the cooling system problem. Refer to Cylinder Leakage Test Is the repair complete? | Go to Step 32 | -- | ||||||||||||||||||
32 | Operate the system in order to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |