Engine Oil Cooler Hose/Pipe Replacement LS9
Special Tools
J 38185 Hose Clamp Pliers
Removal Procedure
- Install oil drain pan under the vehicle.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
- Disengage tension on the engine oil cooler hose clamp (1) at the radiator
using
J 38185 Hose Clamp Pliers
.
- Remove the engine oil cooler hose (2) from the radiator.
- Remove the bolt (1) securing the engine oil cooler hose/pipe assembly to
the engine block.
- Disconnect the engine oil cooler hose/pipe from the engine block (2).
- Disconnect the engine oil cooler hose/pipe from the engine oil cooler core (3).
- Remove the engine oil cooler hose/pipe from the vehicle (4).
Installation Procedure
- Install new engine oil cooler hose/pipe seals.
- Install the engine oil cooler hose/pipe assembly to the vehicle (4).
- Connect the engine oil cooler hose/pipe to the engine oil cooler core (3).
Caution: Refer to Fastener Caution in the Preface section.
- Connect the engine oil cooler hose/pipe to the engine block (2).
- 60 N·m (44 lb ft)
- Install the bolt (1) securing the engine oil cooler hose/pipe assembly to the engine block and tighten to
25 N·m (18 lb ft).
- Install the engine oil cooler hose (2) to the radiator.
- Engage tension on the engine oil cooler hose clamp (1) at the radiator using
J 38185 Hose Clamp Pliers
.
- Refill the engine with oil and check for leaks.
Engine Oil Cooler Hose/Pipe Replacement KPS
Removal Procedure
- Install oil drain pan under the vehicle.
- Remove the engine oil cooler hose/pipe from the radiator. Refer to
Engine Oil Cooler Pipe/Hose Quick Connect Fitting Replacement.
- Remove the engine oil cooler hose/pipe clip (3) from the fan shroud.
- Remove the bolt (2) securing the engine oil cooler hose/pipe assembly to the engine block.
- Remove the bolts (1) securing the engine oil cooler hose/pipe to the oil filter housing.
- Remove the engine oil cooler hose/pipe assembly from the vehicle.
- Remove and discard all engine oil cooler hose/pipe seals.
Installation Procedure
- Install new engine oil cooler hose/pipe seals.
- Install the engine oil cooler hose/pipe assembly to the vehicle.
Caution: Refer to Fastener Caution in the Preface section.
- Install the bolts (1) securing the engine oil cooler hose/pipe to the oil filter housing.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Install the bolt (2) securing the engine oil cooler hose/pipe assembly to the engine block.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Remove the oil drain pan from under the vehicle.
Note: The quick connect fitting must be pushed on and then pulled back to verify proper connector engagement.
- Install the engine oil cooler hose/pipes to the radiator. Refer to
Engine Oil Cooler Pipe/Hose Quick Connect Fitting Replacement.
- Install the engine oil cooler hose/pipe clip (3) to the fan shroud.
- Refill the engine oil.
Engine Oil Cooler Hose/Pipe Replacement w/o KPS
Removal Procedure
- Install oil drain pan under the vehicle.
- Remove the left catalytic converter. Refer to
Catalytic Converter Replacement - Left Side.
- Remove the left fender liner. Refer to
Front Wheelhouse Liner Replacement.
- Remove the engine oil cooler hose/pipe from the external oil cooler. Refer to
Engine Oil Cooler Pipe/Hose Quick Connect Fitting Replacement.
- Remove the engine oil cooler hose/pipe clip (3) from the fan shroud.
- Remove the bolt (2) securing the engine oil cooler hose/pipe assembly to the engine block.
- Remove the bolts (1) securing the engine oil cooler hose/pipe to the oil filter housing.
- Remove the engine oil cooler hose/pipe assembly from the vehicle.
- Remove and discard all engine oil cooler hose/pipe seals.
Installation Procedure
- Install new engine oil cooler hose/pipe seals.
- Install the engine oil cooler hose/pipe assembly to the vehicle.
Caution: Refer to Fastener Caution in the Preface section.
- Install the bolts (1) securing the engine oil cooler hose/pipe to the oil filter housing.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Install the bolt (2) securing the engine oil cooler hose/pipe assembly to the engine block.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Remove the oil drain pan from under the vehicle.
Note: The quick connect fitting must be pushed on and then pulled back to verify proper connector engagement.
- Install the engine oil cooler hose/pipes to the external oil cooler. Refer to
Engine Oil Cooler Pipe/Hose Quick Connect Fitting Replacement.
- Install the engine oil cooler hose/pipe clip (3) to the fan shroud.
- Install the left fender liner. Refer to
Front Wheelhouse Liner Replacement.
- Install the left catalytic converter. Refer to
Catalytic Converter Replacement - Left Side.
- Refill the engine with oil and check for leaks.