Tools Required
- Mark the piston with the number of
the cylinder from which the piston is being removed.
- Mark the connecting rod and the connecting rod cap in order to
ensure correct assembly.
Notice: If there is a pronounced ridge at the top of the piston travel, the
ridge must be removed with a ridge reamer before the piston and connecting
rod assembly are removed. Applying force may break the piston rings or damage
the piston.
- Use the J 24270
in order to remove the cylinder bore ring ridge.
Complete
the following steps:
3.1. | Turn the crankshaft until the piston is at the bottom of the stroke. |
3.2. | Cover the piston with a cloth. |
3.3. | Remove the cylinder ring ridge. |
3.4. | Turn the crankshaft until the piston is at the top of the stroke. |
3.6. | Remove the metal shavings from the cylinder and piston. |
- Remove the connecting rod bolts.
- Remove the connecting rod cap and bearing half.
- Install J 41556
onto the
connecting rod bolts.
- Remove the connecting rod and piston assembly.
- Push out the assembly using a suitable tool.