Tools Required
• | J 39914
Serpentine Belt Tensioner Unloader |
• | J 29113
Balancer and Crank Sprocket Puller |
Removal Procedure
- Using
J 39914
rotate the drive belt tensioner (8) to release the tension on the drive belt.
- Remove the drive belt from the right idler pulley (2).
- Carefully release
J 39914
to relieve the drive belt tensioner spring tension.
- Remove
J 39914
from the drive belt tensioner (8).
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Remove the right front wheel. Refer to
Tire and Wheel Removal and Installation
.
- Remove the engine splash shield. Refer to
Engine Splash Shield Replacement
.
- Remove the starter. Refer to
Starter Motor Replacement
.
- Install the
EN-49010
to the starter mounting holes.
- Remove the crankshaft balancer bolt and washer.
Notice: The inertial weight section of the crankshaft balancer is
assembled to the hub with a rubber type material. The correct installation
procedures (with the proper tool) must be followed or movement of the inertial
weight section of the hub will destroy the tuning of the crankshaft balancer.
Notice: Do NOT use a power-assisted tool with the special tool in order to remove
or install this component. You cannot properly control the alignment of this
component using a power-assisted tool, and this can damage the component.
- Remove the crankshaft balancer using the
J 41816-A
along with
EN 46359
.
Installation Procedure
- Apply sealer to the keyway of the crankshaft balancer. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the correct part number.
- Place the crankshaft balancer into position over the key in the crankshaft.
Notice: Do NOT use a power-assisted tool with the special tool in order to remove
or install this component. You cannot properly control the alignment of this
component using a power-assisted tool, and this can damage the component.
- Install the
J 29113
onto the crankshaft.
- Rotate the hex nut on the
J 29113
to install the crankshaft balancer onto the crankshaft.
- Remove the
J 29113
from the crankshaft .
Notice: Refer to Fastener Notice in the Preface section.
- Install the used crankshaft balancer bolt.
Tighten
Tighten the used crankshaft balancer bolt to 125 N·m (92 lb ft).
- Remove the used crankshaft balancer bolt.
- Install a NEW crankshaft balancer bolt.
Tighten
- Tighten the crankshaft balancer bolt a first pass to 125 N·m (92 lb ft).
- Tighten the crankshaft balancer bolt a final pass to 130 degrees using the
J 45059
.
- Remove the
EN-49010
to the starter mounting holes.
- Install the starter. Refer to
Starter Motor Replacement
.
- Install the engine splash shield. Refer to
Engine Splash Shield Replacement
.
- Install the right front wheel. Refer to
Tire and Wheel Removal and Installation
.
- Lower the vehicle.
- Insure the drive belt is properly centered on all the pulleys except the right idler pulley (3).
- Using
J 39914
rotate the drive belt tensioner away from the drive belt.
- Install the drive belt to the right idler pulley (2).
- Carefully release
J 39914
allowing the drive belt tensioner (8) to come in contact with the drive belt.
- Remove
J 39914
from the drive belt tensioner (8).
- Inspect the drive belt to insure the belt is properly centered on all the pulleys (1-8).