GM Service Manual Online
For 1990-2009 cars only

Lower Intake Manifold Assemble Procedure


    Object Number: 1832176  Size: SH
  1. Install the upper-to-lower intake manifold alignment pins.

  2. Object Number: 1832171  Size: SH
  3. Install the fuel injector rail.
  4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1832168  Size: SH
  5. Install the fuel injector rail bolts.
  6. Tighten
    Tighten the fuel injector rail bolts to 10 N·m (89 lb in).


    Object Number: 1832164  Size: SH
  7. Install the fuel injector wiring harness and connect the fuel injector wiring harness connectors.

Upper Intake Manifold Assemble Procedure


    Object Number: 1832160  Size: SH
  1. If removed, install the NEW expansion plugs into the upper intake manifold.

  2. Object Number: 1832157  Size: SH
  3. Install the NEW throttle body gasket.

  4. Object Number: 1832141  Size: SH
  5. Install the throttle body.

  6. Object Number: 1832138  Size: SH
  7. Install the throttle body bolts.
  8. Tighten
    Tighten the throttle body bolts to 10 N·m (89 lb in).

Upper to Lower Intake Manifold Assemble Procedure


    Object Number: 1832134  Size: SH

    Important: Do not reuse the upper-to-lower intake manifold gasket and the intake manifold-to-cylinder head sealing gaskets.

  1. Install the NEW upper-to-lower intake manifold gaskets.

  2. Object Number: 1832129  Size: SH
  3. Install the upper intake manifold to the lower intake manifold.

  4. Object Number: 1832126  Size: SH
  5. Install the upper-to-lower intake manifold bolts.
  6. Tighten
    Tighten the upper-to-lower intake manifold bolts to 23 N·m (17 lb ft).