Removal Procedure
Tools Required
- Remove the engine cover
from the vehicle. Refer to
Engine Cover Replacement
in Interior Trim.
- Remove the upper intake manifold from the engine assembly. Refer
to
Intake Manifold Replacement
.
- Remove the lower intake manifold from the engine assembly. Refer
to
Intake Manifold Replacement
.
- Remove the valve rocker arm, shaft and the push rods from the
engine assembly. Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Remove the glow plug (s) from the cylinder (s) being serviced.
• | If servicing the left cylinder head, refer to Glow Plug Replacement - Left Side
in Engine Controls--6.5L. |
• | If servicing the right cylinder head, refer to Glow Plug Replacement - Right Side
in Engine Controls--6.5L. |
Important: Rotate the cylinder being serviced to the bottom stroke so that when
compressed air is applied the engine will not rotate.
- Install the J 26999-10
or the J 26999-30
into
the glow plug hole.
- Apply compressed air to hold the valves in place. If the compressed
air is released, the valves can drop into the cylinder.
- Use the J 38606
in order to compress the valve spring. If the spring will not compress,
tap on the tool lightly with a mallet in order to loosen the cap or rotator
from the valve keys.
- Remove the valve keys from the valve stem.
- Carefully release the valve spring tension.
- Remove the cap or the
rotator, the shield, and the valve spring with the damper.
- Remove the valve stem oil seals.
Installation Procedure
Notice: Air pressure should remain applied to the cylinder for installation.
- Apply a small amount of clean engine oil to the valve stem.
- Install the new valve stem oil seals.
- Install the valve spring with the damper, the shield, and the
cap or the rotator.
- Install the valve keys to the valve stem.
- Install the valve keys. Use grease in order to hold the valve
keys in place.
- Carefully release the valve spring pressure. Make sure the valve
keys stay in place.
- Remove the J 38606
or the J 26999-30
and the J 26999-10
.
- Install the glow plug (s) to the cylinder (s) being serviced.
• | If servicing the left cylinder head, refer to Glow Plug Replacement - Left Side
in Engine Controls--6.5L. |
• | If servicing the right cylinder head, refer to Glow Plug Replacement - Right Side
in Engine Controls--6.5L. |
- Install the valve rocker arm shaft, rocker arms, and the push
rods. Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Install the lower intake manifold to the engine assembly. Refer
to
Intake Manifold Replacement
.
- Install the upper intake manifold to the engine assembly. Refer
to
Intake Manifold Replacement
.
- Install the engine cover to the vehicle. Refer to
Engine Cover Replacement
in Interior Trim.