Valve Rocker Arm and Push Rod Replacement for Chevrolet Express 2002

Important: Mark, organize and sort the cylinder head components. Return the components to their original location during reassembly.

1. Remove the valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement - Left Side or Valve Rocker Arm Cover Replacement - Right Side .
2. Remove the valve rocker arm nuts, valve rocker arm balls, and valve rocker arms.




Important: The exhaust pushrods (2) are longer than the intake valve pushrods (1).

3. Remove the pushrods
4. Store the removed components in order so that the components can be reassembled in the same location.



5. Remove the valve rocker arm studs and pushrod guide plates, if necessary.
6. Clean and inspect the valve rocker arms and pushrods. Refer to Valve Rocker Arm and Push Rod Cleaning and Inspection in Engine Mechanical - 8.1L Unit Repair.

Important: Be sure to keep parts in order. Parts must be pus back from where they were removed.

1. Apply sealant GM U.S. P/N 12346004, Canada P/N 10953480, or equivalent to the valve rocker arm stud-to-cylinder head threads.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the pushrod guides and valve rocker arm studs.

Tighten
Tighten the valve rocker arm studs to 50 N·m (37 lb ft).





Important: The exhaust valve pushrods (2) are longer than the intake valve pushrods (1).

3. Install the valve pushrods.



4. Coat the valve rocker arm and valve rocker arm ball bearing surfaces with lubricant GM U.S. P/N 12345501, Canada P/N 992704, or equivalent.
5. Install the valve rocker arms, valve rocker arm balls, and valve rocker arm studs.

Tighten
Tighten the valve rocker arm nuts slowly to 25 N·m (18 lb ft) while guiding the tips of the rocker arms over the tips of the valves.

6. Install the valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement - Left Side or Valve Rocker Arm Cover Replacement - Right Side .