Tools Required
• | J 8092 Universal Driver
Handle |
Removal Procedure
- Remove the radiator. Refer to
Radiator Replacement
in Engine Cooling.
- Remove the A/C condenser, if equipped. Refer to
Condenser Replacement
in Heating, Ventilation, and Air Conditioning.
- Remove the valve lifter pushrod guide. Refer to
Valve Lifter Replacement
.
- Remove the camshaft timing chain and sprockets. Refer to
Timing Chain and Sprocket Replacement
.
- Remove the balance shaft drive gear.
Important: The balance shaft drive and balance shaft driven gears are serviced as a set.
The set includes the balance shaft driven gear bolt.
- Remove the balance shaft driven gear bolt from the balance shaft.
6.1. | Use a wrench in order to secure the balance shaft. |
Place the wrench onto the balance shaft near to the balance shaft front bearing.
6.2. | Remove the balance shaft bolt. |
6.3. | Remove the wrench from the balance shaft. |
- Remove the balance shaft driven gear from the balance shaft.
- Remove the bolts and the balance shaft retainer.
Important: The balance shaft and the balance shaft front bearing are serviced only as a
package. Do not remove the balance shaft front bearing from the balance shaft.
- Use a soft-faced hammer in order to remove the balance shaft from the engine
block.
- Clean and inspect the balance shaft. Refer to
Balance Shaft Cleaning and Inspection
.
Installation Procedure
Important: The balance shaft and the balance shaft front bearing are serviced only as an
assembly. Do not remove the balance shaft front bearing from the balance shaft.
- Apply clean engine oil GM P/N 12345610 (Canadian P/N 993193)
or equivalent to the balance shaft front bearing.
Caution: Wear safety glasses in order to avoid eye damage.
- Use the J 36996
and
the J 8092
in order to install
the balance shaft.
Notice: Refer to Fastener Notice in the Preface section.
- Install the balance shaft retainer and bolts.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Install
the balance shaft driven gear onto the balance shaft.
- If reusing the fastener, apply threadlock GM P/N 12345382
(Canadian P/N 10953489) or equivalent to the threads of the balance
shaft driven gear bolt.
- Install the balance shaft driven gear bolt.
6.1. | Use a wrench to secure the balance shaft. |
Place the wrench onto the balance shaft near to the balance shaft front bearing.
6.2. | Install the balance shaft driven gear bolt. |
Tighten
- Tighten the balance shaft driven gear bolt on the first pass to 20 N·m
(15 lb ft).
- Tighten the balance shaft driven gear bolt on the final pass using the J 36660-A
an additional 35 degrees.
- Remove the wrench from the balance shaft.
- Rotate the balance shaft by hand in order to ensure that there is clearance
between the balance shaft and the valve lifter pushrod guide. If the balance shaft
does not rotate freely, check to ensure that the retaining ring on the balance shaft
front bearing is seated on the case.
- Install the balance shaft drive gear. DO
NOT install the camshaft sprocket bolts at this time.
- Rotate the engine camshaft so that the timing
mark on the balance shaft drive gear is in the 12 o'clock position.
- Remove the balance shaft drive gear.
- Rotate the balance shaft so that the timing
mark on the balance shaft driven gear is in the 6 o'clock position.
- Position the balance shaft drive gear onto
the engine camshaft.
- Look to ensure that the balance shaft drive gear and the balance shaft
driven gear timing marks are aligned.
- Install the camshaft timing chain and the camshaft sprocket. Refer to
Timing Chain and Sprocket Replacement
.
- Install the crankshaft position reluctor ring and the engine front cover.
Refer to
Crankshaft Position Sensor Reluctor Ring Replacement
.
- Install the valve lifter pushrod guide. Refer to
Valve Lifter Replacement
.
- Install the A/C condenser, if equipped. Refer to
Condenser Replacement
in Heating, Ventilation, and Air Conditioning.
- Install the radiator. Refer to
Radiator Replacement
in Engine Cooling.