Tools Required
• | J 22828
Input and Countershaft Race Installer |
Important:
• | Lubricate all components in transmission fluid before installation. |
• | Make sure the oil hole in the collar is 90 degrees from the oil hole in the output shaft. |
- Install the thrust washer using the
J 24433
and a hydraulic press.
- Install the collar using the
J 24433
and a hydraulic press.
- Install the caged needle bearings (3).
- Install the reverse gear (2).
- Install the reverse gear blocking ring (1).
Important:
• | The raised center hub of the 5th/Reverse synchronizer assembly faces the 5th gear. |
• | Line up the blocking ring tabs and the hub keyways while pressing. |
- Install the 5th/Reverse synchronizer using the
J 24433
and a hydraulic press.
- Install the bearing collar using an appropriate tool and a hydraulic press.
- Install the 5th gear blocking ring (3).
- Install the two caged needle bearings (2).
- Install the 5th gear (1).
Important: The 3rd gear will install very tight, press load may exceed some press limitations. Ensure that the mating surfaces are clean.
- Install the 3rd gear using the
J 22828
and a hydraulic press.
Important: The 4th gear will install very tight, press load may exceed some press limitations. Ensure that the mating surfaces are clean.
- Install the 4th gear using the
J 22828
and a hydraulic press.