GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Notice: The exhaust temperature sensor and exhaust pressure differential sensor line fittings may be difficult to remove when the engine exhaust system temperature is below 48°C (120°F). Excessive force may damage the threads in the exhaust manifold or exhaust pipe.


    Object Number: 1862638  Size: SH
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Reposition the exhaust differential pressure sensor pipe assembly hose clamps (3).
  3. Remove the exhaust differential pressure sensor pipe assembly hoses from the sensor.
  4. Remove the exhaust differential pressure sensor pipe assembly fittings (2).
  5. Remove the exhaust differential pressure sensor bracket bolts (1).

  6. Object Number: 1862639  Size: SH
  7. Remove the exhaust differential pressure sensor pipe assembly.

Installation Procedure

    Important: A special anti-seize compound is used in the sensor or line fittings threads. The compound consists of liquid graphite and glass beads. The graphite tends to burn away, but the glass beads remain, making the sensor or line fitting easier to remove. New, or service replacement sensors or line fittings already have the compound applied to the threads. If the sensor or line fittings are removed from an exhaust component and if for any reason the sensor or line fitting are reinstalled, the threads must have anti-seize compound applied before reinstallation.

  1. If reinstalling the old temperature sensor or differential pressor sensor line fittings, coat the threads with anti-seize compound GM P/N 12377953, or equivalent.

  2. Object Number: 1862639  Size: SH
  3. Position and install the exhaust differential pressure sensor pipe assembly.

  4. Object Number: 1862638  Size: SH
  5. Loosely install the exhaust differential pressure sensor bracket bolts (1).
  6. Notice: Refer to Fastener Notice in the Preface section.

  7. Install the exhaust differential pressure sensor pipe assembly fittings (2).
  8. Tighten

    1. Tighten the exhaust differential pressure sensor pipe fittings to 45 N·m (33 lb ft).
    2. Tighten the exhaust differential pressure sensor bracket bolts to 9 N·m (80 lb in).
  9. Install the exhaust differential pressure sensor pipe assembly hoses to the sensor.
  10. Position the exhaust differential pressure sensor pipe assembly hose clamps (3).
  11. Lower the vehicle. Refer to Lifting and Jacking the Vehicle .