GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
Express
🢒
Body Repair
🢒
Bolted Exterior Body Panels and Closures
🢒 Rear Door Replacement - Left Side
Removal Procedure
Remove the left side rear door trim panel. Refer to
Rear Door Trim Panel Replacement - Left Side
.
Remove the rear door extension. Refer to
Rear Door Outer Extension Panel Replacement
.
Remove the left side rear door latches. Refer to
Rear Door Latch Replacement - Lower
and
Rear Door Latch Replacement - Upper
.
Remove the left side rear door latch handle. Refer to
Rear Door Latch Replacement - Lower
.
Remove the left side rear door wiring harness from the door. Refer to
Door Wiring Harness Replacement
.
Remove the left side rear door hinged rear window or stationary window, if needed. Refer to
Hinged Rear Window Replacement
or
Rear Window Replacement
.
Remove the left side rear door weatherstrips, if needed. Refer to
Front and Rear Side Door Lower Weatherstrip Replacement
.
Remove the left side rear door rear door speaker, if equipped. Refer to
Radio Rear Side Door Speaker Replacement
.
Remove the bolts that retain the left side rear door upper and the lower door hinges to the body.
Remove the left side rear door from the vehicle with an assistant.
Installation Procedure
Install the left side rear door to the vehicle with an assistance.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the bolts in order to retain the left side rear door upper and the lower door hinges to the body and tighten to
25 N·m (18 lb ft)
.
Install the left side rear door rear door speaker, if equipped. Refer to
Radio Rear Side Door Speaker Replacement
.
Install the left side rear door weatherstrips, if needed. Refer to
Front and Rear Side Door Lower Weatherstrip Replacement
.
Install the left side rear door hinged rear window or stationary window, if needed. Refer to
Hinged Rear Window Replacement
or
Rear Window Replacement
.
Install the left side rear door wiring harness to the door. Refer to
Door Wiring Harness Replacement
.
Install the left side rear door latch handle. Refer to
Rear Door Latch Replacement - Lower
.
Install the left side rear door latches. Refer to
Rear Door Latch Replacement - Lower
and
Rear Door Latch Replacement - Upper
.
Install the rear door extension. Refer to
Rear Door Outer Extension Panel Replacement
.
Install the left side rear door trim panel. Refer to
Rear Door Trim Panel Replacement - Left Side
.