GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Express - AWD 🢒 Body 🢒 Doors 🢒 Door Inside Handle Replacement

Removal Procedure
  1. Remove the front door trim panel. Refer to Front Side Door Trim Panel Replacement .
  2. Remove the front door water deflector. Refer to Front Side Door Water Deflector Replacement .

    3. Object Number: 624542 Size: SH
  3. Remove the center of the rivets using a center punch.

    4. Object Number: 624544 Size: SH
  4. Drill out the rivet from the inside door handle using a 6.35 mm (1/4 in) drill bit.

    5. Object Number: 624556 Size: SH
  5. Remove the inside door handle from the door inner panel.
  6. Remove the lock rod and door handle rod from the inside door handle.

Installation Procedure

    Object Number: 624556 Size: SH
  1. Install the inside door handle by inserting the tabs into the rear door inner panel slots.
  2. Install the lock rod and the door handle rod to the inside door handle.

    3. Object Number: 624569 Size: SH
  3. Install the rivet to the inside door handle.
  4. Install the water deflector to the inside door handle. Refer to Front Side Door Water Deflector Replacement .
  5. Install the door trim panel. Refer to Front Side Door Trim Panel Replacement .