GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Express - AWD 🢒 Body 🢒 Doors 🢒 Rear Side Door Replacement

Tools Required

    • J 41226 Door Hinge Pin Drillout Kit
    • J 41226-50 Door Hinge Pin Adapter Kit

Removal Procedure
  1. Remove the side rear door trim panel. Refer to Rear Side 60/40 Door Trim Panel Replacement - Right Side or Rear Side 60/40 Door Trim Panel Replacement - Left Side .
  2. Remove the hinged side window or the stationary side window. Refer to Body Side Window Replacement or Body Side Window Replacement in Stationary Windows.
  3. Remove the weatherstrips, if needed. Refer to Rear Side Door Lower Weatherstrip Replacement or Intermediate Side Door Window Weatherstrip Replacement .
  4. Remove the side rear door upper and lower door wedges from the door. Refer to Sliding Rear Side Door Locator and Door Side Wedge Replacement .
  5. Remove the upper and the lower door latches. Refer to Rear Side Door Latch Replacement - Upper and Rear Side Door Latch Replacement - Lower .
  6. Remove the latch rods from the door.
  7. Remove the latch handle. Refer to Rear Side Door Latch Control Handle Replacement .
  8. Remove the latch striker. Refer to Rear Side Door Latch Striker Replacement - Lower .

    9. Object Number: 334006 Size: SH
  9. Remove the side rear door hinge pins using theJ 41226 and the J 41226-50 .
  10. Remove the side rear door from the vehicle.

Installation Procedure

    Object Number: 334006 Size: SH
  1. Install the side rear door to the vehicle with an assistant.
  2. Install the side rear door hinge pins using theJ 41226 and the J 41226-50 .
  3. Install the latch striker. Refer to Rear Side Door Latch Striker Replacement - Lower .
  4. Install the latch handle. Refer to Rear Side Door Latch Control Handle Replacement .
  5. Install the latch rods to the door.
  6. Install the upper and the lower door latches. Refer to Rear Side Door Latch Replacement - Upper and Rear Side Door Latch Replacement - Lower .
  7. Install the side rear door upper and lower door wedges to the door. Refer to Sliding Rear Side Door Locator and Door Side Wedge Replacement .
  8. Install the weatherstrips, if needed. Refer to Rear Side Door Lower Weatherstrip Replacement or Intermediate Side Door Window Weatherstrip Replacement .
  9. Install the hinged side window or the stationary side window. Refer to Body Side Window Replacement or Body Side Window Replacement in Stationary Windows.
  10. Install the side rear door trim panel. Refer to Rear Side 60/40 Door Trim Panel Replacement - Right Side or Rear Side 60/40 Door Trim Panel Replacement - Left Side .