GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2008 🢒 Express - AWD 🢒 Body Repair 🢒 Bolted Exterior Body Panels and Closures 🢒 Rear Side Door Replacement

Tools Required

    • J 41226 Door Hinge Pin Drillout Kit
    • J 41226-50 Door Hinge Pin Adapter Kit

Removal Procedure
  1. Remove the side rear door trim panel. Refer to Rear Side 60/40 Door Trim Panel Replacement - Right Side or Rear Side 60/40 Door Trim Panel Replacement - Left Side .
  2. Remove the hinged side window or the stationary side window. Refer to Body Side Window Replacement .
  3. Remove the weatherstrips, if needed. Refer to Rear Side Door Lower Weatherstrip Replacement or Intermediate Side Door Window Weatherstrip Replacement .
  4. Remove the side rear door upper and lower door wedges from the door. Refer to Sliding Rear Side Door Locator and Door Side Wedge Replacement .
  5. Remove the upper and the lower door latches. Refer to Rear Side Door Latch Replacement - Upper and Rear Side Door Latch Replacement - Lower .
  6. Remove the latch rods from the door.
  7. Remove the latch handle. Refer to Rear Side Door Latch Control Handle Replacement .
  8. Remove the latch striker. Refer to Rear Side Door Latch Striker Replacement - Lower .

    9. Object Number: 334006 Size: SH
  9. Remove the side rear door hinge pins using the J 41226 and the J 41226-50 .
  10. Remove the side rear door from the vehicle.

Installation Procedure

    Object Number: 334006 Size: SH
  1. Install the side rear door to the vehicle with an assistant.
  2. Install the side rear door hinge pins using the J 41226 and the J 41226-50 .
  3. Install the latch striker. Refer to Rear Side Door Latch Striker Replacement - Lower .
  4. Install the latch handle. Refer to Rear Side Door Latch Control Handle Replacement .
  5. Install the latch rods to the door.
  6. Install the upper and the lower door latches. Refer to Rear Side Door Latch Replacement - Upper and Rear Side Door Latch Replacement - Lower .
  7. Install the side rear door upper and lower door wedges to the door. Refer to Sliding Rear Side Door Locator and Door Side Wedge Replacement .
  8. Install the weatherstrips, if needed. Refer to Rear Side Door Lower Weatherstrip Replacement or Intermediate Side Door Window Weatherstrip Replacement .
  9. Install the hinged side window or the stationary side window. Refer to Body Side Window Replacement .
  10. Install the side rear door trim panel. Refer to Rear Side 60/40 Door Trim Panel Replacement - Right Side or Rear Side 60/40 Door Trim Panel Replacement - Left Side .