GM Service Manual Online
For 1990-2009 cars only

    Object Number: 663597  Size: SH
  1. Remove the oil pump gear cover bolts.
  2. Remove the oil pump gear cover.

  3. Object Number: 663599  Size: SH
  4. Use a feeler gauge to measure the clearance between the gear teeth and the oil pump housing. The production clearance is 0.125-0.221 mm (0.0049-0.0087 in) and the service limit is 0.221 mm (0.0087 in).
  5. Replace the oil pump assembly if the clearance exceeds the service limit.

  6. Object Number: 663603  Size: SH
  7. Use a feeler gauge and a straightedge to measure the clearance between the side of the gear and the cover. The production clearance is 0.064-0.109 mm (0.0025-0.0043 in) and the service limit is 0.109 mm (0.0043 in).
  8. Replace the oil pump assembly if the clearance exceeds the service limit.

  9. Object Number: 663609  Size: SH
  10. Calculate the driven gear shaft to bushing clearance.
  11. 7.1. Measure the driven gear shaft outside diameter. The production specification is 19.947-19.960 mm (0.7853-0.7858 in) and the service limit is 19.86 mm (0.7819 in).
    7.2. Measure the driven gear bushing inside diameter. The production value is 20 mm (0.7874 in).
    7.3. Calculate the driven gear shaft to bushing clearance. The service limit is 0.14 mm (0.0055 in)
  12. Replace the oil pump assembly if the clearance exceeds the service limit.

  13. Object Number: 663597  Size: SH
  14. Install the oil pump gear cover to the oil pump assembly.
  15. Caution: Refer to Fastener Caution in the Preface section.

  16. Install the oil pump gear cover bolts and tighten to 21 N·m (15 lb ft).