Fuel Hose/Pipes Assembly Replacement Cutaway Van Rear Tank Fuel Tank Pipe
Removal Procedure
Warning: Refer to Battery Disconnect Warning in the Preface section.
- Disconnect the negative battery cable.
- Relieve the fuel system pressure. Refer to
Fuel Pressure Relief.
- Drain the fuel tank. Refer to
Fuel Tank Draining.
- Remove the fuel tank. Refer to
Fuel Tank Replacement.
- Remove the fuel feed and return pipes (4) from the fuel sender (2).
Installation Procedure
- Install the fuel feed and return pipes (4) to the fuel sender (2).
- Install the fuel tank. Refer to
Fuel Tank Replacement.
- Lower the vehicle.
- Refill the fuel tank.
- Tighten the fuel filler cap.
- Connect the negative battery cable.
- Inspect for leaks:
7.1. | Turn ON the ignition for 2 seconds. |
7.2. | Turn OFF the ignition for 10 seconds. |
7.3. | Turn ON the ignition. |
7.4. | Inspect for fuel leaks. |
Fuel Hose/Pipes Assembly Replacement Cutaway Van Side Tank
Removal Procedure
Warning: Refer to Battery Disconnect Warning in the Preface section.
- Disconnect the negative battery cable.
- Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid possible contamination of the fuel system.
- Remove the fuel filler cap.
- Drain the fuel below the level of the fuel tank fill hose. Refer to
Fuel Tank Draining.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Loosen the fuel fill hose clamps (2, 3).
- Remove the fuel fill hose (6).
- Cap the open end of the fuel tank.
Installation Procedure
- Uncap the fuel tank.
Caution: Refer to Fastener Caution in the Preface section.
- Install the fuel fill hose (6) and tighten the fuel fill hose clamps (2, 3) to
2.75 N·m (24 lb in).
- Lower the vehicle.
- Refill the fuel tank.
- Install the fuel filler cap.
- Connect the negative battery cable.
Fuel Hose/Pipes Assembly Replacement Passenger/Cargo Van Fuel Tank Pipes
Removal Procedure
Warning: Refer to Battery Disconnect Warning in the Preface section.
- Disconnect the negative battery cable.
- Relieve the fuel system pressure. Refer to
Fuel Pressure Relief.
- Drain the fuel tank. Refer to
Fuel Tank Draining.
- Remove the fuel tank. Refer to
Fuel Tank Replacement.
- Remove the fuel feed and return pipes (6) from the fuel sender (1), the fuel filter, and the retaining clips.
Installation Procedure
- Install the fuel feed and return pipes (6) to the fuel sender (1), the fuel filter, and the retaining clips.
- Install the fuel tank. Refer to
Fuel Tank Replacement.
- Lower the vehicle.
- Refill the fuel tank.
- Tighten the fuel filler cap.
- Connect the negative battery cable.
- Inspect for leaks:
7.1. | Turn ON the ignition for 2 seconds. |
7.2. | Turn OFF the ignition for 10 seconds. |
7.3. | Turn ON the ignition. |
7.4. | Inspect for fuel leaks. |