GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Express - AWD 🢒 Diagnostic Navigation 🢒 Vehicle Diagnostic Information 🢒 Engine Front Cover Replacement

Removal Procedure

    Object Number: 349061 Size: SH
  1. Remove the water pump. Refer to Water Pump Replacement.
  2. Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement.
  3. Remove the oil pan. Refer to Oil Pan Replacement.
  4. Remove the engine shield bolts and shield.

    5. Object Number: 1877521 Size: SH
  5. Remove engine wire harness clip (1) from front cover.
  6. Disconnect the crankshaft position (CKP) sensor electrical connector (2).

    7. Object Number: 1877536 Size: SH
  7. Remove the CKP sensor bolt and sensor.

    8. Object Number: 1877540 Size: SH
  8. Remove and discard the CKP sensor O-ring seal.

    9. Object Number: 1877593 Size: SH
  9. Disconnect the engine wiring harness electrical connector from the camshaft position (CMP) sensor wiring harness jumper.

    10. Object Number: 1877007 Size: SH
  10. Remove the CMP sensor bolt.
  11. Remove the CMP sensor and wiring harness jumper from the engine front cover.
  12. Disconnect the CMP sensor wiring harness jumper from the CMP sensor.
  13. Remove the CMP sensor from the wiring harness jumper.

    14. Object Number: 1877601 Size: SH
  14. Remove the front cover bolts.

    15. Note: After the composite front cover is removed do not reinstall the front cover. Always install a NEW front cover.

  15. Remove and discard the front cover.
  16. Clean all sealing surfaces.

Installation Procedure

    Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 1877601 Size: SH
  1. Install a NEW front cover.
  2. Install the front cover bolts and tighten to 12 N·m (106 lb in).

    3. Object Number: 1877007 Size: SH

    Note: Do not reuse the original O-ring seal.

  3. If reinstalling the old CMP sensor, install a NEW O-ring seal onto the sensor.
  4. Install the CMP sensor to the wiring harness jumper.
  5. Connect the CMP sensor wiring harness jumper to the CMP sensor.
  6. Lubricate the O-ring seal with clean engine oil.
  7. Install the CMP sensor and wiring harness jumper to the engine front cover.
  8. Install the CMP sensor bolt and tighten to 10 N·m (89 lb in).

    9. Object Number: 1877593 Size: SH
  9. Connect the engine wiring harness electrical connector from the CMP sensor wiring harness jumper.

    10. Object Number: 1877540 Size: SH

    Note: DO NOT reuse the original CKP sensor O-ring seal.

  10. Lubricate a NEW CKP sensor O-ring seal with clean engine oil.
  11. Install the NEW O-ring seal onto the CKP sensor.

    12. Object Number: 1877536 Size: SH

    Note: When installing the CKP sensor, make sure the sensor is fully seated before tightening the bolt. A poorly seated sensor may perform erratically and may set false DTCs.

  12. Install the CKP sensor and bolt and tighten to 8 N·m (71 lb in).

    13. Object Number: 1877521 Size: SH
  13. Connect the CKP sensor electrical connector (2).
  14. Install the engine wire harness clip (1) to front cover.
  15. Install the oil pan. Refer to Oil Pan Replacement.
  16. Install the crankshaft balancer. Refer to Crankshaft Balancer Replacement.
  17. Install the water pump. Refer to Water Pump Replacement.