Special Tools
• | J 21362-1 Direct and Forward Clutch Piston and Inner Seal Protector |
• | J 23327 Clutch Spring Compressor |
• | J 25018-A Clutch Spring Compressor Adapter |
• | J 38695 Direct Clutch Spiral Retaining Ring Installer |
• | J 38732-1 Direct and Forward Clutch Piston and Seal Outer Protector |
For equivalent regional tools, refer to
Special Tools.
- Install the direct clutch piston intermediate seal (622) onto the direct clutch housing assembly (623) with the seal lip facing upward.
- Lubricate the direct clutch piston assembly (619) with DEXRON®VI transmission fluid.
- Install the
J 21362-1 seal protector
and the
J 38732-1 seal outer protector
onto the
direct clutch housing assembly (623). Lubricate the tools with DEXRON®VI transmission fluid.
- Install the direct clutch piston assembly (619) into the direct clutch housing assembly (623) using a rotating motion until the direct clutch piston assembly (619) is seated.
- Install the direct clutch spring assembly (607).
- Install the
J 23327 spring compressor
and the
J 25018-A spring compressor adapter
onto the
direct clutch housing assembly (623).
- Compress the direct clutch spring assembly (607).
- Install the direct clutch spring retainer ring (608).
- Remove the tools.
- Dip all of the direct clutch plates in DEXRON®VI transmission fluid.
- Install the direct clutch (waved) plate (609).
Note: Alternate the clutch plates, starting with the steel clutch plate (5 steel, 5 composite).
- Install the direct clutch plates (611, 618).
- Install the direct clutch backing plate (617).
- Install the direct clutch backing plate retaining ring (616).
- Turn the direct clutch housing assembly (623) over.
Note: When installing the intermediate clutch sprag assembly (624), the lip of the cage must face the direct clutch housing assembly (623).
- Assemble the intermediate clutch sprag assembly (624) into the intermediate clutch roller outer race (625).
- Install the intermediate clutch roller outer race (625) with the grooved side facing up:
• | Use a clockwise rotating motion to ease assembly |
• | The clutch roller outer race (625) should not rotate counterclockwise |
- Install the intermediate clutch roller retainer (626).
Note: If the intermediate sprag clutch retainer retaining ring (627) has been removed, you must use a new ring.
- Install the intermediate clutch roller retainer retaining ring (627) onto the hub of the direct clutch housing assembly (623).
- Use the
J 38695 spiral retaining ring installer
in order to complete the installation of the intermediate clutch roller retainer retaining ring (627). Rotate the
J 38695 spiral retaining ring installer
counterclockwise while pressing down.