GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
Express - AWD
🢒
Body Hardware and Trim
🢒
Interior Trim and Paneling
🢒 Fuel Cooler Replacement
Removal Procedure
Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
Disconnect the fuel lines at the cooler. Refer to
Metal Collar Quick Connect Fitting Service
.
Remove the fuel cooler bolts.
Remove the fuel cooler.
Installation Procedure
Install the fuel cooler to the chassis and crossover.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the fuel cooler bolts and tighten to
18 N·m (13 lb ft)
.
Connect the fuel lines at the fuel cooler. Refer to
Metal Collar Quick Connect Fitting Service
.
Lower the vehicle.
Prime the fuel system. Refer to
Fuel System Priming
.
Start the engine. If the engine stalls, repeat the above step.
Once the engine starts, inspect for fuel leaks.