GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
Express - AWD
🢒
Body Repair
🢒
Bolted Exterior Body Panels and Closures
🢒 Rear Door Replacement - Right Side
Removal Procedure
Remove the right side rear door trim panel. Refer to
Rear Door Trim Panel Replacement - Right Side
.
Remove the right side rear door extension. Refer to
Rear Door Outer Extension Panel Replacement
.
Remove the right side rear door inside handle. Refer to
Rear Door Inside Handle Replacement
.
Remove the right side rear door outside handle. Refer to
Rear Door Outside Handle and License Pocket Replacement
.
Remove the right side rear door wiring harness from the door. Refer to
Door Wiring Harness Replacement
.
Remove the right side rear door hinged rear window or stationary window, if needed. Refer to
Hinged Rear Window Replacement
or
Rear Window Replacement
.
Remove the right side rear door weatherstrips, if needed. Refer to
Front and Rear Side Door Lower Weatherstrip Replacement
.
Remove the right side rear door rear lock. Refer to
Rear Door Lock Replacement
.
Remove the right side rear door speaker, if equipped. Refer to
Radio Rear Side Door Speaker Replacement
.
Remove the bolts that retain the right side rear door upper and the lower door hinges to the body.
Remove the right side rear door from the vehicle with an assistant.
Installation Procedure
Install the right side rear door to the vehicle with an assistant.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the bolts in order to retain the right side rear door upper and the lower door hinges to the body and tighten to
25 N·m (18 lb ft)
.
Install the right side rear door rear door speaker, if equipped. Refer to
Radio Rear Side Door Speaker Replacement
.
Install the right side rear door lock. Refer to
Rear Door Lock Replacement
.
Install the right side rear door weatherstrips, if needed. Refer to
Front and Rear Side Door Lower Weatherstrip Replacement
.
Install the right side rear door hinged rear window or stationary window, if needed. Refer to
Hinged Rear Window Replacement
or
Rear Window Replacement
.
Install the right side rear door wiring harness to the door. Refer to
Door Wiring Harness Replacement
.
Install the right side rear door outside handle. Refer to
Rear Door Outside Handle and License Pocket Replacement
.
Install the right side rear door inside handle. Refer to
Rear Door Inside Handle Replacement
.
Install the right side rear door extension. Refer to
Rear Door Outer Extension Panel Replacement
.
Install the right side rear door trim panel. Refer to
Rear Door Trim Panel Replacement - Right Side
.