GM Service Manual Online
For 1990-2009 cars only

Warning: Refer to Brake Fluid Irritant Warning in the Preface section.

Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution in the Preface section.

Caution: Hydraulic brake systems use two distinct and incompatible fluids. Power steering fluid is used in the hydraulic brake booster system. Brake fluid is used in the master cylinder and brake pipes. Use extreme care when selecting brake system fluids, or seal damage can result. Refer to General Information to select the correct fluid.

Checking and Adding Fluid

For information on checking and adding fluid to the power brake booster system, refer to Checking and Adding Power Steering Fluid.

Bleeding the Power Brake Booster System

For information on bleeding the power brake booster system, refer to Power Steering System Bleeding.

Flushing the Power Brake Booster System

For information on flushing the power brake booster system, refer to Power Steering System Flushing.

Removal Procedure

  1. Apply the park brake and block the wheels.
  2. Without disconnecting the brake pipes, remove the master cylinder and support with heavy mechanics wire or equivalent. Refer to Master Cylinder Replacement.

  3. Object Number: 2151578  Size: SH
  4. Disconnect the power brake booster inlet hose fitting (1).
  5. Inspect the O-ring seal for damage and replace, if necessary.


    Object Number: 2151581  Size: SH
  6. Disconnect the power brake booster outlet hose fitting (1).
  7. Inspect the O-ring seal for damage and replace, if necessary.


    Object Number: 2151563  Size: SH
  8. Remove the power brake booster pushrod retaining clip bolt (1).

  9. Object Number: 2151568  Size: SH
  10. Remove the power brake booster pushrod retaining clip (1).

  11. Object Number: 2151569  Size: SH
  12. Disconnect the stoplamp switch electrical connector.
  13. Disconnect the power brake booster pushrod and remove the stoplamp switch (1).

  14. Object Number: 2151573  Size: SH
  15. Remove the power brake booster nuts (1).
  16. Remove the power brake booster.
  17. Remove the power brake booster gasket.
  18. Inspect the power brake booster gasket for damage and replace, if necessary.

Installation Procedure


    Object Number: 2151573  Size: SH
  1. Install the power brake booster gasket.
  2. Install the power brake booster.
  3. Caution: Refer to Fastener Caution in the Preface section.

  4. Install the power brake booster nuts (1) and tighten to  36 N·m (27 lb ft).

  5. Object Number: 2151569  Size: SH
  6. Apply a thin coat of high temperature lubricant, GM P/N 12345994 (Canadian P/N 10953501) to the brake pedal pivot pin.
  7. Install the stoplamp switch (1) and simultaneously connect the power brake booster pushrod.
  8. Connect the stoplamp switch electrical connector.

  9. Object Number: 2151568  Size: SH
  10. Install the power brake booster pushrod retaining clip (1).
  11. Rotate the power brake booster retaining clip 360 degrees to ensure the clip is fully engaged in the brake pedal pivot pin groove.

  12. Object Number: 2151563  Size: SH
  13. Install the power brake booster pushrod retaining clip bolt (1) and tighten to  10 N·m (89 lb in).
  14. Note: Ensure the O-ring seals are properly positioned on the power brake booster inlet and outlet hose fittings.


    Object Number: 2151581  Size: SH
  15. Connect the power brake booster outlet hose fitting (1) and tighten the fitting to  33 N·m (24 lb ft).

  16. Object Number: 2151578  Size: SH
  17. Connect the power brake booster inlet hose fitting (1) and tighten the fitting to  33 N·m (24 lb ft).
  18. Install the master cylinder. Refer to Master Cylinder Replacement.
  19. Bleed the power steering system. Refer to Power Steering System Bleeding.