GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
Express - AWD
🢒
Steering
🢒
Steering Linkage
🢒 Relay Rod Replacement
Special Tools
•
J 24319-B
Steering Linkage and Tie Rod Puller
•
J 43631
Ball Joint Remover
•
J 34028
Inner Tie Rod Wrench
Removal Procedure
Raise and suitable support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
Loosen the inner tie rods to relay rod retaining nuts using
J 34028
.
Remove the inner tie rods to the relay rod retaining nuts.
Rotate the steering linkage to remove the inner tie rods from the relay rod.
Remove the idler arm to relay rod retaining nut. Discard the nut.
Remove the pitman arm retaining nut. Discard the nut.
Disconnect the relay rod from the idler arm using the
J 43631
.
Disconnect the relay rod from the pitman arm using the
J 24319-B
.
Remove the relay rod from the vehicle.
Installation Procedure
Install the relay rod to the vehicle.
Install the relay rod to the pitman arm and idler arm.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the new relay rod to the idler arm retaining nut and tighten to
63 N·m (47 lb ft)
.
Install the new relay rod to the pitman arm retaining nut and tighten to
63 N·m (47 lb ft)
.
Install the inner tie rods to the relay rod.
Install the inner tie rods to relay rod retaining nuts.
Tighten the inner tie rods to relay rod retaining nuts using
J 34028
to
112 N·m (83 lb ft)
.
Lower the vehicle.
Verify the wheel alignment. Refer to
Wheel Alignment Measurement
.