Adjustment Procedure
- Remove the instrument panel (I/P) sound insulator. Refer to
Instrument Panel Insulator Replacement
- Ensure the clutch pedal position switch retainer is fully seated in the bracket.
- Remove the clutch pedal position switch from the retainer. Rotate the switch counterclockwise to release the switch.
- Pull back lightly on the clutch pedal to ensure the system is fully released.
- While lightly holding on the clutch pedal, install and adjust the clutch pedal position switch:
| 5.1. | If a new clutch pedal assembly is being installed, the pedal will include a clutch pedal position switch adjustment spacer in place over the switch contact rubber bumper. |
| 5.2. | If the pedal is being reused, position a 2 mm (5/64 in) drill bit or hex wrench as a spacer over the face of the switch contact rubber bumper. |
| 5.3. | Insert the clutch pedal position switch into the retainer. |
| 5.4. | Ensure the switch plunger is fully depressed against the adjustment spacer, drill bit, or hex wrench without deflecting the bracket or the switch contact arm on the pedal. |
| 5.5. | Rotate the switch clockwise to secure the switch in the retainer. |
| 5.6. | Remove the adjustment spacer, drill bit, or hex wrench. |
- Release the clutch pedal and inspect the switch barrel to switch contact rubber bumper clearance (1).
Specification
Clearance should not exceed 1.2 mm (0.047 in).
- Install the I/P sound insulator. Refer to
Instrument Panel Insulator Replacement
.
