For 1990-2009 cars only
Removal Procedure
- Remove the sound insulator. Refer to Instrument Panel Insulator Replacement.
- Remove the clutch pedal position switch from the switch retainer. Rotate the switch counterclockwise to release the switch.
- Disconnect the clutch pedal position switch electrical connector.
- Remove the switch retainer from the pedal bracket, if necessary.
Installation Procedure
- Install the switch retainer to the pedal bracket with the retainer indexing arrow facing the instrument panel, if removed previously.
- Connect the clutch pedal position switch electrical connector.
- Pull back lightly on the clutch pedal to ensure the system is fully released.
- While lightly holding the pedal, install and adjust the clutch pedal position switch:
- Release the clutch pedal and inspect the switch barrel to switch contact rubber bumper clearance (1).
- Install the sound insulator. Refer to Instrument Panel Insulator Replacement.
| 4.1. | If a new clutch pedal assembly is being installed, the pedal assembly will include a clutch pedal position switch adjustment spacer in place over the switch contact rubber bumper. |
| 4.2. | If the pedal assembly is being reused, position a 2 mm (5/64 in) drill bit or hex wrench as a spacer over the face of the switch contact rubber bumper. |
| 4.3. | Insert the clutch pedal position switch into the retainer. |
| 4.4. | Ensure the switch plunger is fully depressed against the adjustment spacer, drill bit, or hex wrench without deflecting the bracket or the switch contact arm on the pedal. |
| 4.5. | Rotate the switch clockwise to secure the switch in the retainer. |
| 4.6. | Remove the adjustment spacer, drill bit, or hex wrench. |
Specification
Clearance should not exceed 1.2 mm (0.047 in).
