GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2008 🢒 HHR 🢒 Engine 🢒 Engine Mechanical - 2.2L (L61) 🢒 Intake Manifold Removal

    Object Number: 836549 Size: SH

    Notice: Never attempt to remove the intake manifold from a hot engine, allow the engine to cool to ambient temperature. The intake manifold is made of a composite plastic and can be damaged if it is removed when the engine is hot.

  1. Remove the evaporative emission (EVAP) canister valve tube (1).
  2. Remove the EVAP emission canister valve (2).

    3. Object Number: 1877292 Size: SH
  3. Remove the throttle body.

    4. Object Number: 1510350 Size: SH
  4. Remove fuel pipes and clip.
  5. Remove the fuel rail bolts.
  6. Remove the fuel rail assembly.

    7. Object Number: 1336272 Size: SH
  7. Remove the fuel injector tip insulators and discard.

    8. Object Number: 746066 Size: SH
  8. Remove the intake manifold retaining nuts and bolts.
  9. Remove the intake manifold.
  10. Remove the intake manifold gasket, if necessary. The gasket is reusable if it is not damaged.
  11. If the intake manifold needs to be replaced, transfer the following parts:
    12. • The throttle body
    • The throttle body gasket
    • The manifold-to-throttle body gasket is reusable if it is not damaged.