GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 HHR 🢒 Engine 🢒 Engine Cooling 🢒 Charge Air Cooler Inlet Pipe Replacement

Removal Procedure

    Object Number: 2001806 Size: SH
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the front bumper fascia extension. Refer to Front Bumper Fascia Extension Replacement.
  3. Loosen the charge air cooler inlet pipe clamp (1).
  4. Remove the charge air cooler inlet pipe (2) from the charge air cooler (3).

    5. Object Number: 2001828 Size: SH
  5. Lower the vehicle.
  6. Loosen the charge air cooler clamp (1).
  7. Remove the charge air cooler inlet pipe (2) and release the pipe retaining grommet from the engine bracket.
  8. Remove the pipe from the vehicle.

Installation Procedure

    Object Number: 2001828 Size: SH

    Note: Remove any oil film from inside the pipes.

  1. Attach the pipe retaining grommet to the engine bracket.
  2. Install the charge air cooler pipe (2) and tighten the charge air cooler inlet pipe clamp.

    3. Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 2001806 Size: SH
  3. Raise the vehicle.
  4. Install the charge air cooler inlet pipe (2) to the charge air cooler (3).

    5. Tighten
    Tighten the clamp to 5 N·m (44 lb in).

  5. Install the front bumper fascia extension. Refer to Front Bumper Fascia Extension Replacement.