GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
HHR
🢒
Engine
🢒
Engine Electrical
🢒 Engine Support Fixture
Special Tools
•
J 28467-B
Universal Engine Support Fixture
•
J 36462-A
Engine Support Adapter Leg Set
•
J 41602
Body Protection Hoist Adapter Set
Installation Procedure
Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
.
Remove the charge air cooler inlet pipe. Refer to
Charge Air Cooler Inlet Pipe Replacement
.
Install the
J 41602
(1) to the fender pinch welds as far forward as possible.
From the
J 28467-B
, place the J 28467-4A (2) across the engine compartment on top of the
J 41602
(1).
From the
J 28467-B
, install the J 28467-8A hook to the J 28467-6A bracket, and install the J 28467-34 wing nut and washer.
Repeat the previous step in order to assemble two lift hooks and brackets.
Place the hook on J 28467-8A (1) through the engine lift bracket on the engine, and set the J 28467-6A (3) onto the J 28467-4A (4)
Place the
J 36462-A
(1) onto the J 28467-4A.
Place the J 28467-4A (2) in the corner of the core support.
Install the J 28467-1A bracket (3) where the
J 36462-A
(1) and the J 28467-4A intersect.
Hand tighten the J 28467-1A bracket wing nuts.
Install the second hook and bracket assembly to the
J 36462-A
(1) and install the hook to the engine lift bracket.
Prior to lifting and/or supporting the engine, ensure that the lift hooks do not interfere with any adjacent components.
Removal Procedure
Remove the hook from the engine lift bracket and remove the hook and bracket assembly from the
J 36462-A
(1).
Loosen the J 28467-1A bracket wing nuts.
Remove the J 28467-1A bracket (3) from where the
J 36462-A
(1) and the J 28467-4A intersect.
Remove the
J 36462-A
(1).
Remove the hook on J 28467-8A (1) from the engine lift bracket on the engine, and remove the J 28467-6A (3) from the J 28467-4A (4)
Remove the J 28467-34 wing nut and washer, and remove the J 28467-8A hook from the J 28467-6A bracket.
Repeat the previous step in order to disassemble the 2 lift hooks and brackets.
Remove the J 28467-4A (2) from across the engine compartment.
Remove the
J 41602
(1) from the fender pinch welds.
Install the charge air cooler inlet pipe. Refer to
Charge Air Cooler Inlet Pipe Replacement
.
Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
.