Removal Procedure
Tools Required
J 38185 Hose Clamp
Pliers
- Remove air cleaner and
duct assembly. Refer to Air Cleaner Assembly Replacement
in Engine Controls - 3.4L or
Air Cleaner Assembly Replacement
in Engine Controls -
3.8L.
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
Important: To prevent shearing of rubber bushing(s) loosen bolt(s) on engine strut(s)
before swinging strut(s).
- Remove the engine strut brace bolts from the upper tie bar and rotate
the strut(s) and brace(s) rearward. Refer to
Engine Mount Strut Replacement
.
- Remove the electric cooling fans. Refer to
Fan Shroud Replacement
.
- Remove the upper radiator brackets and bolts.
- Use the J 38185
in order to reposition the radiator
inlet hose clamp and the radiator outlet hose clamp.
- Disconnect the radiator inlet hose from the radiator.
- Disconnect the radiator outlet hose from the radiator.
- Remove the low coolant module. Refer to
Coolant Level Module Replacement
.
- Disconnect the transaxle oil cooler lines from the radiator. Refer
to
Automatic Transmission Oil Cooler Pipes Replacement
in Automatic Transaxle - 4T65-E.
- Remove the radiator.
Installation Procedure
- Install the radiator to
the lower mounts.
- Connect the transaxle oil cooler lines to the radiator. Refer
to
Automatic Transmission Oil Cooler Pipes Replacement
in Automatic Transaxle - 4T65-E.
- Install the low coolant module. Refer to
Coolant Level Module Replacement
.
- Connect the radiator outlet hose to the radiator. Use the J 38185
in order to reposition
and install the hose clamp.
- Connect the radiator inlet hose to the radiator. Use the J 38185
in order to reposition
and install the hose clamp.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the radiator
brackets and bolts.
Tighten
Tighten the radiator bracket bolts to 24 N·m (18 lb ft)
- Install the electric cooling fans. Refer to
Fan Shroud Replacement
.
- Install the engine mount strut(s) to the proper position. Refer
to
Engine Mount Strut Replacement
.
- Install air cleaner and duct assembly. Refer to Air Cleaner Assembly Replacement
in Engine Controls -
3.4L or
Air Cleaner Assembly Replacement
in Engine Controls - 3.8L.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
- Inspect for leaks.