Removal Procedure
Notice: Cap the fittings and plug the holes when servicing the fuel system in
order to prevent dirt and other contaminants from entering the open
pipes and passages.
Important: Always maintain cleanliness when servicing the fuel system components.
- Relieve the fuel system
pressure. Refer to
Fuel System Pressure Test
.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Loosen the fuel filler hose clamp at the fuel tank.
- Loosen the fuel filler hose clamp at the fuel filler pipe.
- Remove the fuel filler hose.
- Remove the filler pipe attaching screw from the underbody.
- Remove the filler pipe attaching screws from the filler pipe access
panel.
- Remove the fuel filler
pipe.
Installation Procedure
- Install the fuel filler
pipe.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the screws
retaining the filler pipe to the filler pipe access panel.
Tighten
Tighten the screws to 10 N·m (88 lb in).
- Install the filler pipe attaching screw to the underbody.
Tighten
Tighten the screw to 10 N·m (88 lb in).
- Connect the vapor recirculation line at the fuel filler pipe.
- Install the fuel filler hose.
- Tighten the fuel filler
hose clamp at the fuel tank.
- Tighten the fuel filler hose clamp at the fuel filler pipe.
- Ensure the filler hose is fully seated on the fuel tank port
and on the fuel filler pipe.
- Ensure the clamp is properly located on the fuel tank port between
the bead and the tank.
Tighten
Tighten the hose clamp to 2.5 N·m (22 lb in).
- Lower the vehicle.
- Tighten the fuel filler cap.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine
Electrical.
- Inspect for fuel leaks using the following procedure:
13.1. | Turn ON the ignition for 2 seconds. |
13.2. | Turn OFF the ignition for 10 seconds. |
13.3. | Turn ON the ignition. |
13.4. | Inspect for fuel leaks. |