GM Service Manual Online
For 1990-2009 cars only

Exhaust Pipe Replacement Single Exhaust

The exhaust pipe is a part of the exhaust muffler with exhaust pipe and tail pipe on the single exhaust system. For the single exhaust system service, refer to Exhaust System Replacement .

Exhaust Pipe Replacement Dual Exhaust

Removal Procedure

  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Notice: Refer to Catalytic Converter Movement Notice in the Preface section.

  3. Suitably support the exhaust system.

  4. Object Number: 460738  Size: SH
  5. Disconnect the insulators from the exhaust pipe.

  6. Object Number: 372616  Size: SH
  7. Remove the catalytic converter bolts.
  8. Remove the catalytic converter gasket.

  9. Object Number: 25822  Size: SH

    Important: The cut must be made approximately 38 mm (1.5 in) from the mufflers to ensure adequate overlap for clamping.

  10. Cut the exhaust pipe from the exhaust mufflers.
  11. Remove the exhaust pipe from the vehicle.

Installation Procedure


    Object Number: 33034  Size: SH
  1. Install the exhaust muffler inlet pipe clamps. Do not tighten the exhaust muffler inlet pipe clamp nuts.
  2. Install the exhaust pipe to the mufflers.
  3. Position the exhaust pipe under the vehicle and support the pipe.
  4. Install the exhaust pipe to the insulators.
  5. Align the exhaust system.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Tighten the exhaust muffler inlet pipe clamp nuts.
  8. Tighten
    Tighten the exhaust muffler inlet pipe clamp nuts to 50 N·m (37 lb ft).


    Object Number: 372616  Size: SH
  9. Install a new catalytic converter gasket.
  10. Install the catalytic converter bolts.
  11. Tighten
    Tighten the catalytic converter bolts to 45 N·m (33 lb ft).

  12. Remove the support from the exhaust system.

  13. Object Number: 460738  Size: SH
  14. Inspect for exhaust system leaks and underbody contact.
  15. Lower the vehicle.