GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2000 🢒 Impala 🢒 HVAC 🢒 Heating, Ventilation and Air Conditioning 🢒 Evaporator Tube Replacement

Removal Procedure
  1. Remove the air cleaner and duct assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 3.4L or Air Cleaner Assembly Replacement in Engine Controls - 3.8L.
  2. Remove the cross vehicle brace. Refer to Cross Vehicle Brace Replacement in Body Front End.
  3. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  4. Remove the liquid/suction line bracket.
  5. Remove the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement in Hydraulic Brakes.

    6. Object Number: 491758 Size: SH
  6. Remove the liquid line nut at the orifice.

    7. Object Number: 532742 Size: SH
  7. Remove the liquid line at the block fitting.

    8. Important: Use care when removing the liquid line.

  8. Remove the liquid line.
  9. Remove and discard the O-rings.

Installation Procedure

    Important: The new O-ring seals must be lubricated with mineral base 525 viscosity refrigerant oil.

  1. Install the new O-ring seals onto the liquid line. Refer to O-Ring Replacement .
  2. Install the liquid line into place.

    3. Object Number: 532742 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the liquid line at the block fitting.

    4. Tighten
    Tighten the liquid line block fitting bolt to 16 N·m (12 lb ft).


    Object Number: 491758 Size: SH
  4. Install the liquid line nut at the orifice.

    5. Tighten
    Tighten the liquid line nut to 27 N·m (20 lb ft).

  5. Install the liquid line/suction line bracket.
  6. Install the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement in Hydraulic Brakes.
  7. Evacuate and charge the system. Refer to Refrigerant Recovery and Recharging .
  8. Inspect the system for leaks. Refer to Leak Testing .
  9. Install the cross vehicle brace. Refer to Cross Vehicle Brace Replacement in Body Front End.
  10. Install the air cleaner and duct assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 3.4L or Air Cleaner Assembly Replacement in Engine Controls - 3.8L.