Removal Procedure
- Remove the right instrument panel insulator panel. Refer to
Instrument Panel Insulator Replacement
in Instrument Panel,
Gauges and Console.
- Remove the instrument panel compartment screws and compartment.
- Disconnect the two vacuum
lines from the defroster actuator (3).
The defroster actuator is seen on the right side of the IP compartment
opening. It has a yellow vacuum line attached to the passenger compartment
side and a red vacuum line on the windshield side of the actuator.
- Disconnect the orange vacuum line from the recirculation actuator
and install a hand vacuum pump (2).
- Remove the defroster actuator from its attachment to the HVAC
module case.
- Using the hand vacuum pump (2) open the recirculation actuator
door.
- Rotate the defroster actuator to the right and up into the opening
between the back of the dash and the opening into the HVAC module. The opening
which results when the recirculation actuator door is in the full open position.
- Disconnect the defroster actuator from the defroster door arm.
Installation Procedure
- Install the defroster
actuator to the defroster door arm and snap into place on the HVAC module.
- Connect the vacuum line to the actuator.
- Remove the hand vacuum pump (2) and reinstall the vacuum
line to the recirculation actuator.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the instrument
panel compartment and attachment screws.
Tighten
Tighten the instrument panel compartment screw to 2 N·m
(18 lb in).
- Install the right instrument insulator panel. Refer to
Instrument Panel Insulator Replacement
in Instrument Panel,
Gauges and Console.