GM Service Manual Online
For 1990-2009 cars only

Refer to Engine Controls Schematics

Engine Data Sensors -- MAF, EVAP Purge, Air Injection


Object Number: 488659  Size: FS
FAN CONT #2 & #3, FAN CONT #1, OXY SEN, DFI MDL and ENG DEVICES Fuses
G113 - Continued
Handling ESD Sensitive Parts Notice
G101 (1 of 2)
Engine Controls Components
Powertrain Control Module Description
IAC, Engine Oil Level, Engine Oil Pressure, EGR, EVAP Vent
Engine Data Sensors - HO2S 1, HO2S 2
OBD II Symbol Description Notice

Circuit Description

Ignition voltage is supplied directly to the AIR pump relay. The PCM controls the relay by grounding the control circuit via an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. Each driver has a fault line which is monitored by the PCM. When the PCM is commanding a component on, the voltage of the control circuit should be low (near 0 volts). When the PCM is commanding the control circuit to a component off, the voltage potential of the circuit should be high (near battery voltage). If the fault detection circuit senses a voltage other than what is expected, DTC P0418 will set.

The PCM will monitor the control circuit for the following:

    • A short to ground
    • A short to voltage
    • An open circuit
    • An open relay coil
    • An internally shorted or excessively low resistance relay coil.

When the PCM detects any of the above malfunctions, this DTC will set and the affected driver will be disabled.

Conditions for Running the DTC

    • The ignition voltage is between 9-18 volts.
    • The engine speed is more than 80 RPM.
    • The PCM driver transitions from ON to OFF or from OFF to ON.

Conditions for Setting the DTC

    • A short to ground, an open circuit, or a short to battery voltage is detected on the control circuit.
    • The condition is present for at least 30 seconds.

Action Taken When the DTC Sets

    • The PCM will illuminate the malfunction indicator lamp (MIL) during the second consecutive trip in which the diagnostic test has been run and failed.
    • The PCM will store conditions which were present when the DTC set as Freeze Frame/Failure Records data.

Conditions for Clearing the MIL/DTC

    • The PCM will turn OFF the malfunction indicator lamp (MIL) during the third consecutive trip in which the diagnostic has run and passed.
    • The history DTC will clear after 40 consecutive warm-up cycles have occurred without a malfunction.
    • The DTC can be cleared by using a scan tool.

Diagnostic Aids

Notice: Do not operate the AIR pump for more than 60 seconds. Continuous operation of the AIR pump in excess of 60 seconds will damage the AIR pump.

Notice: Use the connector test adapter kit J 35616-A for any test that requires probing the following items:

   • The PCM harness connectors
   • The electrical center fuse/relay cavities
   • The component terminals
   • The component harness connector
Using this kit will prevent damage caused by the improper probing of connector terminals.

If the DTC cannot be duplicated and is determined to be intermittent, reviewing the Failure Records can be useful in determining when the DTC was last set. Also refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. The Powertrain On-Board Diagnostic (OBD) System Check prompts you to complete some basic checks and store the freeze frame and failure records data on the scan tool.

  2. Listen for an audible click when the relay operates. Command both the ON and OFF states. Repeat the commands as necessary.

  3. Tests for voltage at the coil feed side of the relay.

  4. Verifies that the PCM is providing ground to the relay.

  5. Tests if ground is constantly being applied to the relay.

  6. The PCM utilizes Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is replaced, the new PCM must be programmed.

Step

Action

Values

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Turn ON the ignition, with the engine OFF.
  2. With a scan tool, command the AIR pump relay and Solenoid ON and OFF.

Does the Relay turn ON and OFF with each command?

--

Go to Diagnostic Aids

Go to Step 3

3

  1. Turn OFF the ignition.
  2. Disconnect the relay.
  3. Turn ON the ignition, with the engine OFF.
  4. Probe the coil feed circuit of the relay with a test lamp that is connected to a good ground.

Does the test lamp illuminate?

--

Go to Step 4

Go to Step 10

4

  1. Connect a test lamp between the control circuit of the relay and the coil feed circuit of the relay.
  2. With a scan tool, command the AIR pump relay and Solenoid ON and OFF .

Does the test lamp turn ON and OFF with each command?

--

Go to Step 8

Go to Step 5

5

Does the test lamp remain illuminated with each command?

--

Go to Step 7

Go to Step 6

6

Test the control circuit of the relay for a short to voltage or an open. Refer to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 9

7

Test the control circuit of the relay for a short to ground. Refer to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 9

8

Inspect for poor connections at the relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 11

9

Inspect for poor connections at the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 12

10

Repair the feed circuit of the relay. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 13

--

11

Replace the relay.

Did you complete the replacement?

--

Go to Step 13

--

12

Important: Perform the set up procedure for the PCM.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Did you complete the replacement?

--

Go to Step 13

--

13

  1. Use the scan tool in order to clear the DTCs .
  2. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.

Does the DTC reset?

--

Go to Step 2

System OK