GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 65739  Size: SH
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
  2. Remove the spare tire cover, the jack, and the spare tire.
  3. Remove the trunk liner. Refer to Rear Compartment Trim Panel Replacement in Body Rear End.
  4. Remove the 7 nuts retaining the fuel sender access panel.
  5. Remove the fuel sender access panel.

  6. Object Number: 50636  Size: SH
  7. Disconnect the electrical connector from the fuel tank vapor pressure sensor.
  8. Remove the fuel tank vapor pressure sensor (7) from modular fuel sender assembly.

Installation Procedure


    Object Number: 50636  Size: SH
  1. Reinstall the new fuel tank vapor pressure sensor (7) to modular fuel sender.
  2. Connect the electrical connector to fuel tank vapor pressure sensor

  3. Object Number: 65739  Size: SH
  4. Reinstall the fuel sender access panel.
  5. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Reinstall the 7 nuts retaining the fuel sender access panel.
  7. Tighten
    Tighten the fuel sender access panel nuts to 10 N·m (89 lb in).

  8. Reinstall the trunk liner. Refer to Rear Compartment Trim Panel Replacement in Body Rear End.
  9. Reinstall the spare tire , the jack, and the spare tire cover.
  10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.