Removal Procedure
Important: Do not wash the proportioning valve in any cleaning solution. The internal
components are pre-lubricated with a special grease.
- Remove the bracket (1) from the
master cylinder.
- Remove the master cylinder reservoir. Refer to
Master Cylinder Reservoir Replacement
.
- Remove the proportioning
valve caps (1).
- Remove the O-rings (5).
- Remove the springs (2).
- Remove the proportioning valve pistons (3). Carefully use
needle nose pliers so that you do not damage the piston stems.
- Remove the proportioning valve seals (4) from the pistons.
- Inspect the proportioning valve pistons for corrosion and deformation.
Replace the valve pistons if necessary.
- Clean all of the parts in clean, denatured alcohol.
- Dry the parts with non-lubricated compressed air.
Installation Procedure
- Lubricate the following parts with the silicone grease that is
supplied in the repair kit:
• | Proportioning valve seals (4) |
• | Proportioning valve piston stems (3) |
- Install new seals on the proportioning valve pistons. Ensure that
the lip seals face up toward the cap.
- Install the proportioning valve pistons and the seals in the master
cylinder body.
- Install the springs (2) in the master cylinder body.
- Install new O-rings (5) in the grooves in the proportioning
valve caps.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the proportioning valve caps (1) in the master cylinder
body.
Tighten
Tighten the proportioning valve caps to 27 N·m (20 lb ft).
- Install the bracket (1)
to the master cylinder.
- Install the master cylinder reservoir. Refer to
Master Cylinder Reservoir Replacement
.
- Bleed the brakes. Refer to
Hydraulic Brake System Bleeding
.