Removal Procedure
Caution: Two different designs
of the front brake rotors and front brake pads are used on this vehicle.
Do NOT interchange first design and second design parts, or a loss of braking and
personal injury could occur.
Caution: Refer to Brake Dust Caution in the Preface section.
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point
and the minimum allowable level, then no brake fluid needs to be removed from the
reservoir before proceeding. If the brake fluid level is higher than midway between
the maximum-full point and the minimum allowable level, then remove brake fluid
to the midway point before proceeding.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the tire and the wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Hand tighten 2 wheel lug nuts in order to retain the rotor to the hub.
- Compress the front caliper piston.
6.1. | Install a large C-clamp (2) over the top of the caliper housing (1)
and against the back of the outboard pad. |
6.2. | Slowly tighten the C-clamp (2) until the piston pushes into the
caliper bore enough to slide the caliper (1) off the rotor. |
6.3. | Remove the C-clamp from the caliper. |
- Remove the lower caliper bolt (1).
Notice: Use care to avoid damaging pin boot when rotating caliper.
Notice: Support the brake caliper with heavy mechanic wire, or equivalent,
whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and
in turn may cause a brake fluid leak.
- In order to access the pads, rotate the caliper upward and suitably support
it.
- Remove the pads (5) from the caliper bracket (3).
- Remove the 2 retainer slides (4) from the caliper bracket (3).
- Inspect the following parts for cuts, tears, or deterioration. Replace
any damaged parts:
- Inspect the caliper bolts (1) for corrosion or damage. If corrosion
is found, use new caliper bolts when installing the caliper.
Installation Procedure
- Using a C-clamp, bottom the piston into the caliper bore. Use an old
brake pad or wooden block across the face of the piston. Do not damage the piston
or the caliper boot.
- Install the 2 retainers to the caliper bracket.
Important: The wear sensor is on the outside pad. The
sensor is positioned at the leading or upward edge of the pad during forward wheel
rotation.
- Install the pads (5) to the caliper anchor bracket (3).
Notice: Use care to avoid damaging pin boot when rotating caliper.
- Remove the support and reposition the caliper (2) back down over the
front pads.
- Lubricate the pin bolt and the inner diameter of the bolt boot with GM
P/N 18047666, or equivalent. Do not lubricate the threads of the pin bolt.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the lower caliper bolt.
Tighten
Tighten the caliper bolts to 95 N·m
(70 lb ft).
- Remove the 2 wheel lug nuts retaining the rotor to the hub.
- Install the tire and the wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal to approximately
2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 10 and 11 until a firm brake pedal
is obtained. This will properly seat the brake caliper pistons and brake pads.
- Fill the brake master cylinder reservoir to the proper level. Refer to
Master Cylinder Reservoir Filling
in Hydraulic Brakes.
- Burnish the pads and rotors. Refer to
Brake Pad and Rotor Burnishing
.