GM Service Manual Online
For 1990-2009 cars only

General Motors Corporation will provide for repairs to the vehicle during the warranty period in accordance with the following terms, conditions, and limitations:

What Is Covered

Warranty Applies

This warranty is for GM vehicles registered and normally operated in Puerto Rico and U.S. Virgin Islands.

Repairs Covered

The warranty covers repairs to correct any vehicle defect related to material or workmanship occurring during the warranty period. Needed repairs will be performed using new or remanufactured parts. See Things You Should Know About the New Vehicle Limited Warranty for further details.

Warranty Period

The warranty period for all coverages begins on the date the vehicle is first delivered or put in use and ends at the expiration of the coverage period.

Bumper-to-Bumper Coverage

The complete vehicle is covered for 3 years or 36,000 miles, whichever comes first, for Chevrolet and Pontiac, and 4 years or 50,000 miles, whichever comes first, for Buick, Cadillac, and Saab, except for other coverages listed here under "What is Covered" and those items listed under "What Is Not Covered" later in this section.

Powertrain Coverage

The powertrain is covered for 5 years or 100,000 miles, whichever comes first, except for other coverages listed here under "What is Covered" and those items listed under "What is Not Covered" later in this section.

Engine Coverage includes: All internally lubricated parts, the entire pressurized fuel system (in-tank fuel pump, pressure lines, fuel rail(s), regulator, injectors and return line). Also included are all actuators and electrical components internal to the engine (i.e.: Active Fuel Management Valve Lifter Oil Manifold, etc.) as well as the Engine/Powertrain Control Module, module programming, cylinder head, block, timing gears, timing chain, timing cover, oil pump/oil pump housing, OHC carriers, valve covers, oil pan, seals, gaskets, manifolds, flywheel, water pump, harmonic balancer, engine mount, starter motor, turbocharger and supercharger. Timing belts are covered until the first scheduled maintenance interval.

Exclusions: Excluded from the powertrain coverage are sensors, wiring, connectors, engine radiator, coolant hoses, fans, coolant and heater core. Coverage on the engine cooling system begins at the inlet to the water pump and ends with the thermostat housing and/or outlet that attaches to the return hose. Also excluded are engine oil cooling hoses lines and radiators.

Transmission/Transaxle Coverage includes: All internally lubricated parts, case, torque converter, mounts, seals and gaskets as well as any electrical components internal to the transmission/transaxle. Also covered are any actuators directly connected to the transmission (slave cylinder, etc.) as well as any Transmission Control Module and/or module programming

Exclusions: Excluded from the powertrain coverage are transmission cooling lines, hoses, radiator, sensors, wiring and electrical connectors.

Transfer Case Coverage includes: All internally lubricated parts, case, mounts, seals and gaskets as well as any electrical components internal to the transfer case. Also covered are any actuators directly connected to the transfer case as well as encoder motor, transfer case control modules and/or module programming.

Exclusions: Excluded from the powertrain coverage are transfer case cooling lines, hoses, radiator, sensors, wiring and electrical connectors.

Drive Systems Coverage includes: All internally lubricated parts, final drive housings, axle shafts and bearings, constant velocity joints, propeller shafts, universal joints, wheel bearings, front and rear hub bearings, locking hubs, mounts, supports, seals, gaskets as well as any electrical components internal to the drive axle. Also covered are any actuators directly connected to the drive axle (i.e.: front differential actuator, etc) as well as any drive system control module and/or module programming.

Exclusions: Excluded from the powertrain coverage are drive system cooling, lines, hoses, radiator, sensors, wiring and electrical connectors related to drive systems.

Tire Coverage

The tires supplied with your vehicle are covered for defects in material or workmanship under the Bumper-to-Bumper coverage. Any tire replaced will continue to be covered for the remaining portion of the New Vehicle Limited Warranty.

Following expiration of the Bumper-to-Bumper coverage, tires may continue to be covered under the tire manufacturer's warranty. Review the tire manufacturer's warranty booklet or consult the tire manufacturer distributor for specific details.

Accessory Coverages

All GM parts and accessories sold and permanently installed on a GM vehicle by a GM Dealer or GM approved Accessory Distributer/Installer (ADI) prior to delivery will be covered under the applicable portion (Bumper-to-Bumper, Powertrain, etc.) of the New Vehicle Limited Warranty. In the event GM accessories are installed after vehicle delivery, or are replaced under the New Vehicle Limited Warranty, they will be covered, parts and labor, for the balance of the applicable portion of the New Vehicle Limited Warranty, but in no event less than 12 months/12,000 miles.

GM accessories sold over-the-counter, or those not requiring installation, will continue to receive the standard GM Dealer Parts Warranty of 12 months from the date of purchase, parts only.

GM Licensed Accessories are covered under the accessory-specific manufacturer's warranty and are not warranted by GM or its dealers.

Notice: This warranty excludes:

Any communications device that becomes unusable or unable to function as intended due to unavailability of compatible wireless service or GPS satellite signals.

Sheet Metal Coverage

Sheet metal panels are covered against corrosion and rust-through as follows:

Corrosion: Body sheet metal panels are covered against rust under the Bumper-to-Bumper coverage.

Rust-Through: Any body sheet metal panel that rusts through, an actual hole in the sheet metal, is covered for up to 6 years or 100,000 miles, whichever comes first; 6 years/unlimited miles for Buick, Cadillac, and Saab.

Important: Cosmetic or surface corrosion, resulting from stone chips or scratches in the paint, for example, is not included in sheet metal coverage.

Towing

Towing is covered to the nearest GM dealer if your vehicle cannot be driven because of a warranted defect.

No Charge

Warranty repairs, including towing, parts, and labor, will be made at no charge.

Obtaining Repairs

To obtain warranty repairs, take the vehicle to a GM dealer within the warranty period and request the needed repairs. A reasonable time must be allowed for the dealer to perform necessary repairs.

What Is Not Covered

Tire Damage or Wear

Normal tire wear or wear-out is not covered. Damage to the tire such as punctures, cuts, snags, and breaks resulting from pothole impact, curb impact, or from other objects is not covered. Also, damage from improper inflation, high speed spinning, as when stuck in mud or snow, tire chains, racing, competition, improper mounting or demounting, misuse, negligence, alteration, or misapplication is not covered.

Damage Due to Accident, Misuse, or Alteration

Damage caused as the result of any of the following is not covered:

    • Collision, fire, theft, freezing, vandalism, riot, explosion, or objects striking the vehicle.
    • Misuse of the vehicle such as driving over curbs, overloading, racing, or other competition. Proper vehicle use is discussed in the Owner Manual.
    • Alteration or modification to the vehicle including the body, chassis, or components after final assembly by General Motors.
    • Coverages do not apply if the odometer has been disconnected, its reading has been altered, or mileage cannot be determined. This warranty is void on vehicles currently or previously titled as salvaged, scrapped, junked, or totaled.

Damage or Corrosion Due to Environment, Chemical Treatments, or Aftermarket Products

Damage caused by airborne fallout, salt from sea air, salt or other materials used to control road conditions, chemicals, tree sap, stones, hail, earthquake, water or flood, windstorm, lightning, the application of chemicals or sealants subsequent to manufacture, is not covered. See "Chemical Paint Spotting" under Things You Should Know About the New Vehicle Limited Warranty for more details.

Damage Due to Contaminated or Poor Quality Fuel

Poor fuel quality or incorrect fuel may cause driveability problems such as hesitation, lack of power, stall, or no start. It may also render gauges inoperable or degrade functionality for components such as spark plugs, oxygen sensors, and the catalytic converter. Damage from poor fuel quality, water contamination, incorrect diesel fuel or gasoline may not be covered.

It is recommended that gasoline meet specifications which were developed by automobile manufacturers around the world and contained in the World-Wide Fuel Charter which is available from the Alliance of Automobile Manufacturers at www.autoalliance.org/fuel_charter.htm. Gasoline meeting these specifications could provide improved driveability and emission control system performance compared to other gasoline.

Damage Due to Insufficient or Improper Maintenance

Damage caused by failure to follow the recommended Maintenance Schedule intervals and/or failure to use or maintain fluids, fuel, lubricants, or refrigerants recommended in the Owner Manual is not covered.

Important: This warranty is void on vehicles currently or previously titled as salvaged, scrapped, junked, or totaled.

Maintenance

All vehicles require periodic maintenance. Maintenance services, such as those detailed in the Owner Manual or Maintenance publications are at the owner's expense. Vehicle lubrication, cleaning, or polishing as well as items requiring replacement or repair due to vehicle use, wear, or exposure are not covered. Items such as:

Items such as:

    • Audio system cleaning
    • Brake pads and linings
    • Clutch linings
    • Coolants and fluids
    • Filters
    • Keyless entry batteries *
    • Limited slip rear axle service
    • Tire rotation
    • Wheel alignment/balance **
    • Wiper inserts

are covered only when replacement or repair is the result of a defect in material or workmanship.

* Consumable battery covered up to 12 months only.

** Maintenance items after 7,500 miles.

Failure or damage of one component due to vehicle use, wear, exposure or lack of maintenance of another component is not covered.

Extra Expenses

Economic loss or extra expense is not covered.

Examples include:

    • Inconvenience
    • Lodging, meals, or other travel costs
    • Loss of vehicle use
    • Payment for loss of time or pay
    • State or local taxes required on warranty repairs
    • Storage
Other Terms:  This warranty gives you specific legal rights and you may also have other rights.

General Motors does not authorize any person to create for it any other obligation or liability in connection with these vehicles. Any implied warranty of merchantability or fitness for a particular purpose applicable to this vehicle is limited in duration to the duration of this written warranty. Performance of repairs and needed adjustments is the exclusive remedy under this written warranty or any implied warranty. General Motors shall not be liable for incidental or consequential damages, such as, but not limited to, lost wages or vehicle rental expenses, resulting from breach of this written warranty or any implied warranty. *

* Some states do not allow limitations on how long an implied warranty will last or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.

Chevrolet Malibu Hybrid Specific Warranty

For vehicles sold in Puerto Rico and U.S. Virgin Islands, in addition to the Bumper-to-Bumper Coverage described previously, General Motors will warrant certain Hybrid components for each 2009 Chevrolet Malibu Hybrid (hereafter referred to as Hybrid) for 8 years or 100,000 miles (160 000 kilometres), whichever comes first, from the original in-service date of the vehicle, against warrantable repairs to the specific Hybrid components of the vehicle.

This warranty is for GM vehicles registered and normally operated in Puerto Rico and U.S. Virgin Islands. In addition to the initial owner of the vehicle, the coverage described in this Hybrid warranty is transferable at no cost to any subsequent person(s) who assumes ownership of the vehicle within the above described 8 years or 100,000 mile (160 000 kilometres) term. No deductibles are associated with this Hybrid warranty.

This Hybrid warranty is in addition to the express conditions and warranties described previously. The coverage and benefits described under "New Vehicle Limited Warranty" are not extended or altered because of this special Hybrid Component Warranty.

For 2009 Hybrid owners requiring more comprehensive coverage than that provided under this Hybrid warranty, a GM Protection Plan may be available. See your Chevrolet dealer for more details.

What is Covered

This Hybrid warranty covers repairs to correct any vehicle defect related to materials or workmanship occurring during the 8 year or 100,000 mile (160 000 kilometres) term for the following:

Towing

During the 8 year or 100,000 mile (160 000 km) Hybrid warranty period, towing is covered to the nearest Chevrolet servicing dealer if your vehicle cannot be driven because of a warranted Hybrid specific defect. Contact the Chevrolet Roadside Assistance Center for towing. Refer to the owner manual for details.

Hybrid Components

The energy storage control module and components including the Hybrid NiMh batteries, Hybrid battery disconnect, and Hybrid battery cooling fan.

Starter Generator Unit

The starter generator unit, starter generator control module, starter generator control module coolant pump, 3-phase cable assembly, starter generator drive belt, belt tensioner and brackets, belt pulley and brackets.

Other Hybrid Components

The 42-volt cable assembly, auxiliary transmission pump, hill start valve, and cabin heater coolant pump.

What is Not Covered

In addition to the "What is Not Covered" section previously, this Hybrid warranty does not cover the conventional 12-volt battery, Wear items, such as brake linings, and Maintenance items, such as filters. Only the specific components listed in the "What is Covered" section found prior are covered under the Hybrid Warranty.

Damage Due to Accident, Misuse, or Alteration

Damage caused as the result of any of the following is not covered:

    • Collision, fire, theft, freezing, vandalism, riot, explosion, earthquake, water or flood, windstorm, lightning, or objects striking the vehicle.
    • Misuse of the vehicle such as driving over curbs, overloading, racing, or other competition. Proper vehicle use is discussed in the owner manual.
    • Alteration or modification to the vehicle including the body, chassis, or components after final assembly by Chevrolet.
    • Coverages do not apply if the odometer has been disconnected, its reading has been altered, or mileage cannot be determined. This warranty is void on vehicles currently or previously titled as salvaged, scrapped, junked, or totaled.

Maintenance and Damage Due to Insufficient or Improper Maintenance

All vehicles require periodic maintenance. Maintenance services, such as those detailed in the owner manual, are at the owner’s expense. Damage caused by failure to follow the recommended maintenance schedule intervals and/or failure to use or maintain fluids, fuel, lubricants, or refrigerants recommended in the owner manual is not covered.

Extra Expenses

Economic loss or extra expense is not covered. Examples include the following:

    • Inconvenience
    • Lodging, meals, or other travel costs
    • Loss of vehicle use
    • Payment or loss of time or pay
    • Storage