Heater Pipes Replacement LZE, LZ4, LGD
Callout
| Component Name
|
Preliminary Procedures
- Drain the cooling system. Refer to
Cooling System Draining and Filling.
- Remove heater inlet hose from the heater pipe assembly. Refer to
Heater Inlet Hose Replacement.
- Remove heater outlet hose from the heater pipe assembly. Refer to
Heater Outlet Hose Replacement.
- Remove the air cleaner duct. Refer to
Air Cleaner Resonator Outlet Duct Replacement.
|
1
| Heater Inlet and Outlet Pipe Assembly Nut - Left
Caution: Refer to Fastener Caution in the Preface section.
Tighten 10 N·m (89 lb in) |
2
| Heater Inlet and Outlet Pipe Assembly - Left
Tip Using the
J 38185 Hose Clamp Pliers
disconnect the left heater pipe assembly from the front heater pipe assembly. |
3
| Heater Inlet and Outlet Pipe Assembly Bolt - Front
Tighten 2 N·m (18 lb in) |
4
| Heater Inlet and Outlet Pipe Assembly Stud - Front
Tighten 10 N·m (89 lb in) |
5
| Heater Inlet and Outlet Pipe Assembly - Front
|
Heater Pipes Replacement LS4
Special Tools
J 38185 Hose Clamp Pliers
Removal Procedure
- Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement.
- Drain the cooling system. Refer to
Cooling System Draining and Filling.
- Release and reposition the heater inlet and outlet hose clamps using the
J 38185 Hose Clamp Pliers
.
Note: Cap or plug the cooling components to prevent system contamination.
- Remove the heater hoses from heater pipes.
Caution: Do not apply excessive force on the heater core pipes during hose removal. Applying excessive force on the heater core pipes may damage the heater core pipes.
- Remove the heater pipe assembly retaining bolts from the rear the of engine.
- Remove the heater pipe assembly retaining bolt from the front of the engine.
- Release and reposition the heater pipe hose clamps at the engine using the
J 38185 Hose Clamp Pliers
.
- Remove the heater pipe hoses from the engine.
- Remove the heater pipe assembly from the vehicle.
Installation Procedure
- Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the heater pipe assembly at the engine and heater hoses.
- Install the heater pipe assembly into position in the vehicle.
- Install the heater pipe hoses to the engine.
- Reposition and release the heater pipe hose clamps at the engine using the
J 38185 Hose Clamp Pliers
.
- Loosely install the heater pipe assembly retaining bolt to the front of the engine.
Caution: Refer to Fastener Caution in the Preface section.
- Install the heater pipe assembly retaining bolts to the rear of the engine and tighten to
16 N·m (12 lb ft).
- Connect heater hoses to the heater pipe assembly.
- Install the heater hose clamps into position using the
J 38185 Hose Clamp Pliers
.
- Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement.
- Fill the cooling system. Refer to
Cooling System Draining and Filling.