GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0645: Air Conditioning (A/C) Clutch Relay Control Circuit

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

A/C Relay Coil Ignition

2

2

--

--

A/C Relay Switch B+

2

2

--

--

A/C Relay Control

P0645

P0645

P0645

--

A/C Clutch Control

2

2

1

--

A/C Compressor Clutch Ground

--

2

2

--

1. A/C Clutch Always Engaged

2. A/C Clutch Inoperative

Circuit Description

When the A/C switch is pressed, the HVAC control assembly sends a GMLAN message to the engine control module (ECM) for an A/C request. This input will request the ECM to ground the A/C compressor clutch relay control circuit, which will switch the A/C CMPRSR relay. With the relay contacts closed, battery voltage is supplied to the A/C compressor clutch assembly.

Conditions for Running the DTC

    • The ignition voltage is between 11-18 volts.
    • The engine speed is less than 600 RPM.
    • The ECM driver transitions from ON to OFF or from OFF to ON.

Conditions for Setting the DTCs

The ECM detects an open on the control circuit of the A/C compressor clutch relay when commanded off with the engine in crank or run status.

Action Taken When the DTC Sets

The ECM will store conditions which were present when the DTC set as Failure Records data only. This information will not be stored as Freeze Frame data.

Conditions for Clearing the DTC

    • A History DTC clears after 40 consecutive warm-up cycles have occurred without a malfunction.
    • The DTC can be cleared by using a scan tool.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

    •  Air Delivery Description and Operation
    •  Air Temperature Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Testing

  1. Ignition OFF, disconnect the A/C CMPRSR relay.
  2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 86 and ground.
  3. If the test lamp illuminates, test the control circuit for a short to ground.
  4. Verify that a test lamp illuminates between the ignition circuit terminal 85 and ground.
  5. If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test or replace the relay.
  6. Connect a test lamp between the ignition circuit terminal 85 and thecontrol circuit terminal 86.
  7. Command the A/C relay ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
  8. If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.
    If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.
  9. If all circuits test normal, test or replace the A/C CMPRSR relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Control Module References for ECM replacement, setup, and programming
    •  Relay Replacement