Tools Required
• | J 23907
(09917-58010) Input Shaft Bearing Remover |
• | EN46567
(DW110-021) Engine Assembly Support Fixture |
• | DT 46551
(DW 210-010) Clutch Center Guide |
Removal Procedure
- Remove the transaxle from the vehicle. Refer to
Transmission Replacement
for the Y4M manual transmission and
Transmission Replacement
for the Y4A manual transmission.
- Support the engine to the normal position using
EN46567
(1).
Caution: Refer to Clutch Dust Caution in the Preface section.
- Remove the pressure plate and the clutch disc.
3.2. | Remove the pressure plate bolts (1). |
3.3. | Remove the pressure plate and the clutch disc (3). |
- Remove the transaxle input shaft bearing using
09924-17810
(1),
09924-17810
(2), and a wrench.
Pressure Plate Inspection Procedure
- Inspect the weak and damaged diaphragm spring (1).
- Inspect the face that may be polluted by the oil or grease (2).
Clutch Disc Inspection Procedure
- Measure the rivet head depth from the clutch disc surface and replace if the depth is below the limit.
Specifications
• | Rivet head depth for standard equals 1.2 mm (0.047 in). |
• | Rivet head depth for limit equals 0.5 mm (0.02 in). |
- Replace the clutch disc if the clutch disc surface is contaminated or if the clutch disc rivets are loose.
Clutch Disc Runout In A Rotational Direction Inspection Procedure
Measure the runout in a rotational direction and replace if the runout exceeds the limit.
Specifications
The disc runout limit in a rotational direction equals 0.7 mm (0.028 in).
Installation Procedure
- Install the input shaft bearing using
09925-98210
(2) and
09924-17810
(1) .
- Install the clutch disc.
- Install the pressure plate (4).
- Align the pressure plate and the clutch disc onto the flywheel using
DT 46551
(1) and
09924-17810
(3) .
Notice: Refer to Fastener Notice in the Preface section.
- Install the pressure plate bolts (2).
Tighten
Tighten the bolts to 18-28 N·m (13-21 lb ft).
- Install the transaxle to the vehicle. Refer to
Transmission Replacement
for the Y4M manual transmission and
Transmission Replacement
for the Y4A manual transmission.