GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Kodiak C-Series Motorhome (Cutaway) C4/C5 🢒 Driveline/Axle 🢒 Transfer Case - NVG 273 🢒 Transfer Case Side Mount Replacement

Removal Procedure
  1. Support the transfer case with a suitable jack.

    2. Object Number: 1341863 Size: SH
  2. Remove the transfer case to transfer case mount nuts.
  3. Remove the transfer case to transfer case mount bolts.

    4. Object Number: 1341864 Size: SH
  4. Remove the transfer case mount to side frame bolts.
  5. Remove the transfer case side mount from the vehicle.

Installation Procedure

    Object Number: 1341864 Size: SH
  1. Install the transfer case side mount to the vehicle.

    2. Important: Loosely fit all the fasteners before tightening.

  2. Install the transfer case mount to side frame bolts.

    3. Object Number: 1341863 Size: SH
  3. Install the transfer case to transfer case mount bolts.

    4. Notice: Refer to Fastener Notice in the Preface section.

  4. Install the transfer case to transfer case mount nuts.

    5. Tighten

        • Tighten the transfer case mount to side frame bolts to 60 N·m (44 lb ft).
        • Tighten the transfer case to transfer case mount nuts to 110 N·m (81 lb ft).
  5. Remove the support from the vehicle.