GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Kodiak C-Series Motorhome (Cutaway) C4/C5 🢒 Body 🢒 Doors 🢒 Front Side Door Replacement

Removal Procedure

    Object Number: 208789 Size: SH
  1. Remove the trim panel. Refer to Body Hinge Pillar Trim Panel Replacement in Interior Trim.
  2. Disconnect the electrical connectors in the hinge pillar for the door wire harness.
  3. Push the rubber conduit out from the hinge pillar in order to remove the rubber conduit from the hinge pillar.
  4. Remove the wire harness from the hinge pillar.
  5. Remove the check link from the hinge pillar. Refer to Front Side Door Check Link Replacement .
  6. Remove the hinge pins from the door. Refer to Front Side Door Hinge Pin and Bushing Replacement .
  7. With the aid of an assistant, remove the door from the vehicle.

Installation Procedure

    Object Number: 208789 Size: SH
  1. With the aid of an assistant, install the door to the vehicle.
  2. Install the hinge pins to the door. Refer to Front Side Door Hinge Pin and Bushing Replacement .
  3. Install the check link to the hinge pillar. Refer to Front Side Door Check Link Replacement .
  4. Install the wire harness to the hinge pillar.
  5. Push the rubber conduit into the hole in the hinge pillar.
  6. Connect the electrical connectors for the front door wire harness.
  7. Install the lower kick panel. Refer to Body Hinge Pillar Trim Panel Replacement in Interior Trim.