Charged Air Cooler Hoses/Pipes Replacement Left
Removal Procedure
Important: After removing the charged air cooler duct, cover the turbocharger opening with tape in order to prevent entry of objects.
- Remove the air cleaner. Refer to
Air Cleaner Replacement
in Engine Controls.
- Loosen the left charged air cooler inlet duct connector to turbocharger clamp (1).
Important: Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
- Remove the left charged air cooler inlet duct connector (4) from the turbocharger.
- Loosen the charged air cooler inlet duct clamp at the charged air cooler.
- Remove the left charged air cooler inlet duct.
Installation Procedure
Important: Lubricate the end of the duct prior to installation.
- Install the charged air cooler inlet duct.
- Hand tighten the left charged air cooler inlet duct clamp at the charged air cooler.
Notice: Refer to Fastener Notice in the Preface section.
Important: Lubricate the end of the duct prior to installation.
- Install the left charged air cooler outlet duct (4) to the intake.
- Tighten the charged air cooler outlet duct to intake hose clamps (1).
Tighten
Tighten the clamps to 6 N·m (53 lb in).
- Install the air cleaner. Refer to
Air Cleaner Replacement
in Engine Controls.
Charged Air Cooler Hoses/Pipes Replacement Right
Removal Procedure
- Remove the air cleaner. Refer to
Air Cleaner Replacement
in Engine Controls.
Important: Do not use a screwdriver or other tool to
pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
- Loosen the charged air cooler outlet duct to intake hose clamp.
- Remove the charged air cooler outlet duct from the intake.
- Loosen
the charged air cooler outlet duct clamp at the charged air cooler.
- Remove the charged air cooler outlet duct.
Installation Procedure
Important: Lubricate the end of the duct prior to installation.
- Install the charged air cooler outlet duct.
- Hand tighten the charged air cooler outlet duct clamp at the charged air
cooler.
Notice: Refer to Fastener Notice in the Preface section.
Important: Lubricate the end of the duct prior to installation.
- Install the charged air cooler outlet duct to the intake.
- Tighten the charged air cooler outlet duct to intake hose clamps.
Tighten
Tighten the clamps to 6 N·m (53 lb in).
- Install the air cleaner. Refer to
Air Cleaner Replacement
in Engine Controls.