For 1990-2009 cars only
Engine Mechanical - 6.6L (LB7) for Chevrolet Kodiak C-Series (Conventional) C4/C5 2004
All Description and Operation
- Cleanliness and Care
- Drive Belt System Description
- Engine Component Description
- Lubrication Description
- Replacing Engine Gaskets
- Separating Parts
- Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
All Special Tools and Equipment
All Visual Identification
Cleaning, Inspection, and Adjustment
- Camshaft and Bearings Cleaning and Inspection
- Crankshaft and Bearing Cleaning and Inspection
- Crankshaft Balancer Cleaning and Inspection
- Cylinder Head Cleaning and Inspection
- Engine Block Cleaning and Inspection
- Engine Coolant Thermostat Housing Cleaning and Inspection
- Engine Flywheel Cleaning and Inspection
- Engine Flywheel Housing Cleaning and Inspection
- Engine Front Cover Cleaning and Inspection
- Exhaust Manifold Cleaning and Inspection
- Exhaust Outlet Cleaning and Inspection
- Exhaust Pipe Cleaning and Inspection
- Fuel Injection Pump Cleaning and Inspection
- Intake Manifold Cleaning and Inspection
- Lower Oil Pan Cleaning and Inspection
- Oil Filter Adapter and Oil Cooler Assembly Cleaning and Inspection
- Oil Pump Cleaning and Inspection
- Piston Oil Cooling Nozzle Cleaning and Inspection
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Turbocharger Cleaning and Inspection
- Upper Oil Pan Cleaning and Inspection
- Valve Clearance Adjustment
- Valve Lifters Cleaning and Inspection
- Valve Rocker Arm and Shaft Cleaning and Inspection
- Valve Rocker Arm Cover Cleaning and Inspection - Lower
- Valve Rocker Arm Cover Cleaning and Inspection - Upper
- Water Pump Cleaning and Inspection
Diagnostic Procedures
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Base Engine Misfire without Internal Engine Noises
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Crankcase Ventilation System Inspection/Diagnosis
- Cylinder Leakage Test
- Diagnostic Starting Point - Engine Mechanical
- Drive Belt Tensioner Diagnosis
- Engine Compression Test
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Engine Noise Under Load
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Fuel in Engine Oil
- Lower Engine Noise, Regardless of Engine Speed
- Symptoms - Engine Mechanical
- Turbocharger Hissing Noise
- Turbocharger Lack of Oil Supply
- Turbocharger Oil Leak From Compressor Seal
- Turbocharger Oil Leak From Turbine Seal
- Turbocharger Whine Noise
- Upper Engine Noise, Regardless of Engine Speed
Disassembly, Overhaul, Repair, and Assembly
- Camshaft Installation
- Camshaft Removal
- Cooling Fan Pulley Installation
- Cooling Fan Pulley Removal
- Crankshaft and Bearing Installation
- Crankshaft and Bearing Removal
- Crankshaft Front Oil Seal Installation
- Crankshaft Front Oil Seal Removal
- Crankshaft Rear Oil Seal Installation
- Crankshaft Rear Oil Seal Removal
- Cylinder Head Assemble
- Cylinder Head Disassemble
- Cylinder Head Gasket Selection
- Cylinder Head Installation - Left Side
- Cylinder Head Installation - Right Side
- Cylinder Head Removal - Left Side
- Cylinder Head Removal - Right Side
- Draining Fluids and Oil Filter Removal
- Engine Coolant Thermostat Housing Installation
- Engine Coolant Thermostat Housing Removal
- Engine Flywheel Housing Installation
- Engine Flywheel Housing Removal
- Engine Flywheel Installation
- Engine Flywheel Removal
- Engine Front Cover Installation
- Engine Front Cover Removal
- Engine Mounting to Stand
- Engine Prelubing
- Engine Removal from Stand
- Exhaust Manifold Installation - Left Side
- Exhaust Manifold Installation - Right Side
- Exhaust Manifold Removal - Left Side
- Exhaust Manifold Removal - Right Side
- Exhaust Outlet Installation
- Exhaust Outlet Removal
- Exhaust Pipe Installation - Left Side
- Exhaust Pipe Installation - Right Side
- Exhaust Pipe Removal - Left Side
- Exhaust Pipe Removal - Right Side
- Fuel Filter Assembly Installation
- Fuel Filter Assembly Removal
- Fuel Injection Control Module Harness Assembly Installation
- Fuel Injection Control Module Harness Assembly Removal
- Fuel Injection Pump Installation
- Fuel Injection Pump Removal
- Fuel Injector Control Module Installation
- Fuel Injector Control Module Removal
- Fuel Injector Installation
- Fuel Injector Removal
- Fuel Injector Sleeve Installation
- Fuel Injector Sleeve Removal
- Fuel Line Torquing
- Fuel Pipes and Fuel Rail Installation
- Fuel Pipes and Fuel Rail Removal
- Generator and Drive Belt Tensioner Bracket Installation
- Generator and Drive Belt Tensioner Bracket Removal
- Glow Plug Controller and Glow Plugs Installation
- Glow Plug Controller and Glow Plugs Removal
- Intake Manifold Installation - Left Side
- Intake Manifold Installation - Right Side
- Intake Manifold Removal - Left Side
- Intake Manifold Removal - Right Side
- Intake Manifold Tube Installation
- Intake Manifold Tube Removal
- Lower Oil Pan Installation
- Lower Oil Pan Removal
- Oil Filler Tube Installation
- Oil Filler Tube Removal
- Oil Filter Adapter and Oil Cooler Assembly Installation
- Oil Filter Adapter and Oil Cooler Assembly Removal
- Oil Pump Installation
- Oil Pump Suction Pipe and Screen Assembly Installation
- Oil Pump Suction Pipe and Screen Assembly Removal
- Piston and Connecting Rod Assemble
- Piston and Connecting Rod Disassemble
- Piston Oil Cooling Nozzle Installation
- Piston Oil Cooling Nozzle Removal
- Piston, Connecting Rod, and Bearing Installation
- Piston, Connecting Rod, and Bearing Removal
- Power Steering Pump Mounting Bracket Installation
- Service Prior to Assembly
- Thread Repair
- Turbocharger Installation
- Turbocharger Removal
- Upper Oil Pan Installation
- Upper Oil Pan Removal
- Valve and Seat Grinding
- Valve Lifter Installation
- Valve Lifter Removal
- Valve Rocker Arm Cover Installation - Lower Left Side
- Valve Rocker Arm Cover Installation - Lower Right Side
- Valve Rocker Arm Cover Installation - Upper Left Side
- Valve Rocker Arm Cover Installation - Upper Right Side
- Valve Rocker Arm Cover Removal - Lower Left Side
- Valve Rocker Arm Cover Removal - Lower Right Side
- Valve Rocker Arm Cover Removal - Upper Left Side
- Valve Rocker Arm Cover Removal - Upper Right Side
- Valve Rocker Arm, Shaft, and Push Rod Installation
- Valve Rocker Arm, Shaft, and Push Rod Removal
- Water Pump Installation
- Water Pump Removal
Electrical/Electronic Specifications
General Diagnostic Information
- Drive Belt Chirping Diagnosis
- Drive Belt Excessive Wear Diagnosis
- Drive Belt Falls Off Diagnosis
- Drive Belt Rumbling Diagnosis
- Drive Belt Squeal Diagnosis
- Drive Belt Vibration Diagnosis
- Drive Belt Whine Diagnosis
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
- Oil Pressure Diagnosis and Testing
General Information
Mechanical Specifications
- Connecting Rod Bearings Selection Specifications
- Crankshaft Bearing Selection Specifications
- Cylinder Head Gasket Selection Specifications
- Fastener Tightening Specifications
- Valve Clearance Adjustment Specifications
Other Specifications
Removal, Installation, and Replacement
- Air Conditioning (A/C) Compressor and Power Steering Pump Bracket Replacement
- Camshaft Position Sensor Exciter Ring Replacement
- Camshaft Replacement
- Charged Air Cooler Hoses/Pipes Replacement
- Charged Air Cooler Replacement
- Crankshaft Balancer Installation
- Crankshaft Balancer Removal
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Crankshaft Rear Oil Seal Replacement
- Crankshaft Reluctor and Oil Pump Drive Gear Replacement
- Cylinder Head Replacement - Left Side
- Cylinder Head Replacement - Right Side
- Drive Belt Replacement
- Drive Belt Tensioner Replacement
- Engine Flywheel Housing Replacement
- Engine Flywheel Replacement - Automatic Transmission
- Engine Flywheel Replacement - Manual Transmission
- Engine Front Cover Replacement
- Engine Front Mount Replacement
- Engine Mount Bracket Replacement - Left Side
- Engine Mount Bracket Replacement - Right Side
- Engine Mount Inspection
- Engine Oil and Oil Filter Replacement
- Engine Oil Level Sensor and/or Switch Replacement
- Engine Oil Pressure Sensor and/or Switch Replacement
- Engine Replacement
- Fuel Injector Nozzle Tube Sleeve Replacement
- Generator and Drive Belt Tensioner Bracket Replacement
- Intake Manifold Replacement - Left Side
- Intake Manifold Replacement - Right Side
- Intake Manifold Tube Replacement
- Lower Oil Pan Replacement
- Oil Filler Tube Replacement
- Oil Filter Adapter and Oil Cooler Assembly Replacement
- Oil Level Indicator Tube Replacement
- Oil Pump Removal
- Oil Pump Replacement
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
- Positive Crankcase Ventilation Valve Replacement
- Starter Installation
- Starter Removal
- Turbocharger Oil Feed Pipe Replacement
- Turbocharger Replacement
- Upper Oil Pan Replacement
- Valve Clearance Adjustment
- Valve Lifter Replacement
- Valve Rocker Arm Cover Replacement - Lower Left Side
- Valve Rocker Arm Cover Replacement - Lower Right Side
- Valve Rocker Arm Cover Replacement - Upper Left Side
- Valve Rocker Arm Cover Replacement - Upper Right Side
- Valve Rocker Arm, Shaft, and Push Rod Replacement
- Valve Stem Oil Seal and Valve Spring Replacement
