GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2004 🢒 Kodiak C-Series (Conventional) C4/C5 🢒 Transmission/Transaxle 🢒 Automatic Transmission - 4 Speed-M41 🢒 Fluid Pan, Filter Screen, Fluid Pipes Installation

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Install the following fluid filter screen components to the valve body:
    2. • New gaskets
    • The spacer
    • The screen
    • The bolts

    Tighten
    Tighten the bolts to 5 N·m (44 lb in).

  2. Connect the electrical connectors at the following locations:
    3. • The shift solenoid 1-2
    • The TCC solenoid
  3. Install the following brake apply cover components to the transmission case:
    4. • A new gasket
    • The cover
    • The bolts

    Tighten
    Tighten the bolts to 10 N·m (89 lb in).


    Object Number: 153982 Size: SH
  4. Install the 4 oil applying tubes to the valve body in the following order:
    5. 4.1. The forward (1)
    4.2. The lube (2)
    4.3. The reverse (3)
    4.4. The brake (4)
  5. Install the 2 oil pan magnets to the oil pan.

    6. Object Number: 153984 Size: SH
  6. Install a new oil pan gasket (1).
  7. Install the oil pan to the transmission case, aligning the cutouts in the pan and the case (2,3).
  8. Install the 14 oil pan bolts.

    9. Tighten
    Tighten the bolts to 4 N·m (35 lb in).