Turbocharger System Description Without RPO CTF

The turbocharger is used to increase the amount of air that enters the engine cylinders. This allows a proportional increase of fuel to be injected into the cylinders, resulting in increased power output, more complete combustion of fuel, and increased cooling of the cylinder heads, pistons, valves, and exhaust gas. This cooling effect helps extend engine life.

Heat energy and pressures in the engine exhaust gas are utilized to drive the turbine. Exhaust gas is directed to the turbine housing. The turbine housing acts as a nozzle to direct the shaft wheel assembly. Since the compressor wheel is attached directly to the shaft, the compressorwheel rotates at the same speed as the turbine wheel. Clean air from the air cleaner and crankcase vapors are drawn into the compressor housing and wheel. The air is compressed and delivered through a crossover pipe to the engine air intake manifold, then into the cylinders. The inside of the turbocharger compressor housing, compressor wheel, and the inside of the intake manifold can be quite oily due to the ingestion of the crankcase vapors. The amount of air pressure rise and air volume delivered to the engine from the compressor outlet is regulated by a waste gate valve in the exhaust housing.

The position of the waste gate valve is controlled by the amount of pressure built up on the intake side of the turbocharger. The diaphragm on the inside of the waste gate is pressure sensitive, and controls the position of the valve inside the turbocharger. The position of the valve will increase or decrease the amount of boost to the turbocharger.

The charger air cooler also helps the performance of the GM diesel. Intake air is drawn through the air cleaner and into the turbocharger compressor housing. Pressurized air from the turbocharger then flows forward through the charge air cooler located in the front of the radiator. From the charge air cooler, the air flows back into the intake manifold.

The charger air cooler is a heat exchanger that uses air flow to dissipate hear from the intake air. As the turbocharger increases air pressure, the air temperature increases. Lowering the intake air temperature increases the engine efficiency and power.