Removal Procedure
Caution: In order to reduce the risk of fire and personal injury observe the
following items:
| • | Replace all nylon fuel pipes that are nicked, scratched or damaged
during installation, do not attempt to repair the sections of the nylon fuel
pipes |
| • | Do not hammer directly on the fuel harness body clips when installing
new fuel pipes. Damage to the nylon pipes may result in a fuel leak. |
| • | Always cover nylon vapor pipes with a wet towel before using a
torch near them. Also, never expose the vehicle to temperatures higher than
115°C (239°F) for more than one hour, or more than 90°C (194°F)
for any extended period. |
| • | Apply a few drops of clean engine oil to the male pipe ends before
connecting fuel pipe fittings. This will ensure proper reconnection and prevent
a possible fuel leak. (During normal operation, the O-rings located in the
female connector will swell and may prevent proper reconnection if not lubricated.) |
- Remove the fuel fill cap.
- Remove the engine cover. Refer to
Engine Cover Replacement
.
- Remove the air cleaner layer. Refer to
Air Cleaner Replacement
.
Important:
| • | Clean all the evaporative emission (EVAP) pipe connections and the surrounding areas before disconnecting the pipes in order to avoid possible contamination of the EVAP system. |
| • | Cap all EVAP pipes to avoid possible contamination of the EVAP system. |
- Disconnect the EVAP purge pipe (1) from the EVAP canister purge valve.
- Disconnect the EVAP purge pipe from the clip (3) at the rear of the engine.
- Disconnect the EVAP purge pipe from the clip (1) at the bracket behind the right head.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the EVAP purge pipe (3) from the chassis purge pipe (7). Refer to
Plastic Collar Quick Connect Fitting Service
.
- Carefully remove the engine EVAP purge pipe from the vehicle.
Installation Procedure
- Position the engine purge pipe between the engine and the chassis purge pipe.
- Connect the EVAP purge pipe (3) to the chassis purge pipe (7). Refer to
Plastic Collar Quick Connect Fitting Service
.
- Lower the vehicle.
- Connect the EVAP purge pipe to the clip (1) at the bracket behind the right head.
- Connect the EVAP purge pipe to the clip (3) at the rear of the engine.
- Connect the EVAP purge pipe (1) to the EVAP canister purge valve.
- Connect the fuel feed pipe (2) and/or fuel return pipe (4) to the fuel rail.
- Install the air cleaner layer. Refer to
Air Cleaner Replacement
.
- Install the engine cover. Refer to
Engine Cover Replacement
.
- Tighten the fuel fill cap.
