GM Service Manual Online
For 1990-2009 cars only

    Object Number: 635646  Size: SH
  1. Install the thermostat (6) with the seal into the coolant crossover.
  2. Install the thermostat housing (1).
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the thermostat housing bolts (7).
  5. Tighten
    Tighten the thermostat housing bolts to 30 N·m (22 lb ft).


    Object Number: 470699  Size: SH
  6. Place the coolant crossover gaskets and the coolant crossover in position.
  7. Install the coolant crossover bolts.
  8. Tighten
    Tighten the coolant crossover bolts to 50 N·m (37 lb ft).


    Object Number: 470694  Size: SH
  9. Install the thermostat bypass hose clamps onto the thermostat bypass hose.
  10. Install the thermostat bypass hose.
  11. Important: Properly position the bypass hose clamps to avoid water pump pulley interference.

  12. Position the thermostat bypass hose clamps.