GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Kodiak C-Series (Crew) C6/C7/C8 🢒 Engine 🢒 Engine Mechanical - 8.1L 🢒 Water Crossover Cleaning and Inspection

Cleaning Procedure

    Object Number: 635646 Size: SH
  1. Clean the coolant crossover (3) and water outlet (1) in solvent.

    2. Caution: Refer to Safety Glasses Caution in the Preface section.

  2. Dry the components with compressed air.

Inspection Procedure

    Object Number: 635646 Size: SH
  1. Inspect the coolant crossover (3) for the following:
    2. • Corrosion or damage to the gasket sealing surfaces (4)
    • Corrosion or damage to the bypass hose fitting (5)
    • Corrosion or damage to the threads for the water outlet (2)
  2. Inspect the thermostat housing (1) for corrosion or damage.
  3. Replace the coolant crossover and/or water outlet as necessary.