GM Service Manual Online
For 1990-2009 cars only

Backfire Symptom

Step

Action

Value(s)

Yes

No

Definition: Fuel ignites in the intake manifold, or in the exhaust system, making loud popping noise.

1

Was the Powertrain On-Board Diagnostic(OBD) System Check performed?

--

Go to Step 2

Go to the Powertrain On Board Diagnostic (OBD) System Check

2

  1. Perform a bulletin search.
  2. If a bulletin that addresses the symptom is found, correct the condition as instructed in the bulletin.

Was a bulletin found that addresses the symptom?

--

Go to Step 12

Go to Step 3

3

Was visual/physical check performed?

--

Go to Step 4

Go to Visual/Physical Checks

4

  1. Check for proper ignition coil output voltage with spark tester J 26792 :
  2.  - Clip the spark tester to engine ground.
     - Connect one end of a spark plug wire to the spark tester; connect the other end of the spark plug wire to the coil being tested.
     - Connect one end of another spark plug wire to the other coil tower; connect the other end of the spark plug wire to ground.
     - Crank the engine while observing the spark tester; a crisp blue spark should be observed.
     - Repeat the above steps for each coil.
  3. If adequate spark is not present at all coils, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 5

5

  1. Remove spark plugs and check for wet plugs, cracks, wear, improper gap, burned electrodes, or heavy deposits. Refer to Electronic Ignition System.
  2. Notice: Determine the cause of the oil or gas fouled spark plugs in order to avoid damage to the new spark plugs.

  3. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 6

6

  1. Visually/Physically inspect secondary ignition components. Check for the following conditions:
  2. • Ignition wires for cross firing.
    • Ignition wires arcing to ground.
    • Ignition wires for improper routing.
    • Ignition coils for cracks or carbon tracking

Important: Spraying the secondary ignition wires with a light mist of water may help locate an intermittent problem. Ignition components will arc to ground when a secondary component is faulty.

  1. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 7

7

  1. Check for an intermittent ignition system malfunction:
  2. • Intermittent 7X CKP or CKP 24X signal.
    • Intermittent sensor feed circuit or sensor ground circuit to the crankshaft position sensor or camshaft position sensors
    • Intermittent 3X reference signal.
    • Intermittent Camshaft position signal.
  3. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 8

8

  1. Check fuel pressure. Refer to Fuel System Pressure Test .
  2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 9

9

  1. Check engine mechanical for the following conditions. Refer to Engine Mechanical for diagnosis procedures.
  2. • Low compression.
    • Sticking or leaking valves.
    • Worn camshaft lobe(s).
    • Incorrect valve timing.
  3. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 10

10

  1. Check Intake and exhaust manifold(s) for casting flash. Refer to Engine Mechanical.
  2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 11

11

  1. Review all diagnostic procedures within this table.
  2. If all procedures have been completed and no malfunctions have been found, review/inspect the following:
  3. • Visual/physical inspection.
    • Scan Tool data.
    • Freeze Frame data/Failure Records Data.
    • All electrical connections within a suspected circuit and/or system.
  4. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Refer to Technical Service Bulletins

12

Operate the vehicle to duplicate conditions present when the original symptom was noted.

Is symptom still present?

--

Go to Step 3

System OK