Backfire Symptom
Step
| Action
| Value(s)
| Yes
| No
|
Definition: Fuel ignites in the intake manifold,
or in the exhaust system, making loud popping noise.
|
1
| Was the Powertrain On-Board
Diagnostic(OBD) System Check performed?
| --
|
Go to Step 2
| Go to the
Powertrain On Board Diagnostic (OBD) System Check
|
2
|
- Perform a bulletin search.
- If a bulletin that addresses the symptom is found, correct the
condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
| --
|
Go to Step 12
|
Go to Step 3
|
3
| Was visual/physical check performed?
| --
|
Go to Step 4
| Go to Visual/Physical Checks
|
4
|
- Check for proper ignition coil output voltage with spark tester J 26792
:
- | Clip the spark tester to engine ground. |
- | Connect one end of a spark plug wire to the spark tester; connect
the other end of the spark plug wire to the coil being tested. |
- | Connect one end of another spark plug wire to the other coil tower;
connect the other end of the spark plug wire to ground. |
- | Crank the engine while observing the spark tester; a crisp blue
spark should be observed. |
- | Repeat the above steps for each coil. |
- If adequate spark is not present at all coils, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 5
|
5
|
- Remove spark plugs and check for wet plugs, cracks, wear, improper
gap, burned electrodes, or heavy deposits. Refer to Electronic Ignition System.
Notice: Determine the cause of the oil or gas fouled spark plugs in order to
avoid damage to the new spark plugs.
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 6
|
6
|
- Visually/Physically inspect secondary ignition components. Check
for the following conditions:
• | Ignition wires for cross firing. |
• | Ignition wires arcing to ground. |
• | Ignition wires for improper routing. |
• | Ignition coils for cracks or carbon tracking |
Important: Spraying the secondary ignition wires with a light mist of water may
help locate an intermittent problem. Ignition components will arc to ground
when a secondary component is faulty.
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 7
|
7
|
- Check for an intermittent ignition system malfunction:
• | Intermittent 7X CKP or CKP 24X signal. |
• | Intermittent sensor feed circuit or sensor ground circuit to the
crankshaft position sensor or camshaft position sensors |
• | Intermittent 3X reference signal. |
• | Intermittent Camshaft position signal. |
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 8
|
8
|
- Check fuel pressure. Refer to
Fuel System Pressure Test
.
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 9
|
9
|
- Check engine mechanical for the following conditions. Refer to
Engine Mechanical for diagnosis procedures.
• | Sticking or leaking valves. |
• | Incorrect valve timing. |
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 10
|
10
|
- Check Intake and exhaust manifold(s) for casting flash. Refer
to Engine Mechanical.
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 11
|
11
|
- Review all diagnostic procedures within this table.
- If all procedures have been completed and no malfunctions have
been found, review/inspect the following:
• | Visual/physical inspection. |
• | Freeze Frame data/Failure Records Data. |
• | All electrical connections within a suspected circuit and/or system. |
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
| Refer to Technical Service Bulletins
|
12
| Operate the vehicle
to duplicate conditions present when the original symptom was noted.
Is symptom still present?
| --
|
Go to Step 3
| System OK
|